ANNULAR ROTARY KNIFE BLADE AND COMBINATION OF AN ANNULAR ROTARY KNIFE BLADE

专利摘要:
a power operated rotary knife including an annular rotary knife blade supported for rotation in a blade housing. the rotary knife blade including a body and a blade section extending from the body. the body section including an outer wall including upper, middle and lower parts, the upper part of the outer wall including a bearing race extending radially into the outer wall, the lower part of the outer wall including the driven gear. in one embodiment, the intermediate portion includes an annular area having an outer surface defining a radially outermost portion of the outer wall of the body, the outer surface of the annular area being radially away from the driven gear and the bearing race. in another embodiment, the intermediate portion includes an annular channel having an inner surface being radially inwardly from the first and second ends of the bearing race and the driven gear.
公开号:BR112018006654B1
申请号:R112018006654-0
申请日:2016-09-29
公开日:2021-07-27
发明作者:Nicholas A. Mascari；Jeffrey A. Whited
申请人:Bettcher Industries, Inc；
IPC主号:

专利说明:

technical field
[0001] The present description refers to an energy-operated rotary knife. Background
[0002] Power operated rotary knives are widely used in meat processing facilities for meat trimming and cutting operations. Power-operated rotary knives also find application in a variety of other industries where cutting and/or trimming operations need to be carried out quickly and with less effort than would be the case if traditional hand-cutting or trimming tools were used, for example, long knives, scissors, tweezers, etc. By way of example, power-operated rotary knives can be effectively used for such diverse tasks as tissue collection or retrieval, tissue trimming/removing, bone tissue , ligament/tendon collection from human or animal tissue donors for medical purposes. Power operated rotary knives can also be used for taxidermy and to cut and trim elastomeric or urethane foam for a variety of applications including vehicle seats.
[0003] Power operated rotary knives include a handle assembly and a head assembly attachable to the handle assembly. The head assembly includes an annular blade housing and an annular rotary knife blade supported for rotation by the blade housing. The rotary annular blade of conventional power operated rotary knives is typically rotated by a drive assembly that includes a flexible shaft drive assembly extending through an opening in the handle assembly. The shaft drive assembly engages and rotates a pinion supported by the head assembly. The flexible shaft drive assembly includes a stationary outer casing and a rotating inner drive shaft that is driven by a pneumatic or electric motor. The pinion gear teeth engage the coupling gear teeth formed on an upper surface of the rotary knife blade.
[0004] After rotation of the pinion by the drive shaft of the flexible drive shaft assembly, the rotating annular blade rotates within the blade housing at a high RPM, on the order of 900-1900 RPM, depending on the structure and characteristics of the assembly of drive, including motor, shaft drive assembly, and a diameter and number of gear teeth formed on the rotary knife blade. Power operated rotary knives are described in US Patent Nos. 6,354,949 to Baris et al, 6,751,872 to Whited et al, 6,769,184 to Whited, 6,978,548 to Whited et al, 8,448,340 to Whited and 8,726,524 to Whited et al, all of which are assigned to the assignee of the present invention and all of which are incorporated herein in their entirety by reference. summary
[0005] In one aspect, the present description relates to a rotary knife blade for rotation around a central geometric axis of rotation in an energy-operated rotary knife, the rotary knife blade comprising: a body and a section of blade extending axially from the body, the body including an axially spaced upper end and an axially spaced lower end and a radially spaced inner wall and an outer wall, the outer body wall including an upper portion adjacent to the upper end of the body, a portion lower adjacent to a lower end of the body, and a middle portion disposed between the upper and lower ends of the body, the body and the blade section being radially centered around the central axis of rotation, the blade section extending from the lower end of the body, the upper part of the outer wall of the body including an axially spaced annular bearing race, the part median of the outer body wall including an annular area axially below the annular bearing race, and the lower part of the outer body wall including an annular driven gear axially below the annular area, the annular bearing race extending radially to the outer wall of the body including a first bearing surface and an axially spaced second bearing surface, the first bearing surface and the second bearing surface converging radially inwardly towards a central surface connecting the first and second bearing surfaces, the central surface defining a radially innermost region of the annular bearing race, the annular driven gear including set of gear teeth formed in the outer wall of the body to rotatably drive the annular rotary knife blade about the central axis of rotation, the annular driven gear including one inner surface and a radially spaced outer surface, the outer surface defining a radially outermost region of the annular driven gear, and the annular area including a radially outer surface defining a radially outermost portion of the outer body wall, the radially outer surface of the area annular being radially outward from the outer surface of the annular driven gear and radially outward from the bearing race.
[0006] In another aspect, the present description relates to an annular rotary knife blade for rotation around a central geometric axis of rotation in an energy-operated rotary knife, the rotary knife blade comprising: a body and a blade section extending axially from the body, the body including an axially spaced upper end and an axially spaced lower end and a radially spaced inner wall and an outer wall, the outer body wall including an upper portion adjacent the upper end of the body, a lower part adjacent to a lower end of the body, and a middle part disposed between the upper and lower ends of the body, the body and blade section being radially centered around the central axis of rotation, the blade section extending from of the lower end of the body, the upper part of the outer wall of the body including an annular bearing race, the middle part of the outer body wall including an annular channel axially spaced below the annular bearing race, and the lower part of the outer body wall including an annular driven gear axially below the annular channel, a section of the upper part of the outer body wall extending axially above and axially below the annular bearing race including a cylindrical section, the annular bearing race extending radially within the cylindrical section of the upper part of the outer wall of the body, an upper end of the annular bearing race ending in the cylindrical section of the upper wall outer and a lower end of the annular bearing race terminating in the cylindrical section of the upper part of the outer wall, the annular bearing race including a first bearing surface and an axially spaced second bearing surface, the first bearing surface and the second surface bearing with radially inwardly inverting toward a central surface connecting the first and second bearing surfaces, the central surface defining a radially innermost region of the annular bearing race, the first bearing surface extending between the upper end of the annular bearing race and the center surface, and the second bearing surface extending between the lower end of the annular bearing race and the center surface, the annular driven gear including set of gear teeth formed on the outer wall of the body for rotationally driving the rotary knife blade annular about the central geometric axis of rotation, the annular driven gear including an inner surface and a radially spaced outer surface, the inner surface defining a radially innermost region of the annular driven gear, and the outer surface defining a radially outermost region of the eng annular driven gear, the inner surface of the annular driven gear being radially outward from the central surface of the annular bearing race; and the annular channel including a radially internal surface, the radially internal surface of the annular channel being radially inward from the first end and the second end of the annular bearing race and being radially inward from the internal surface of the annular driven gear.
[0007] In another aspect, the present description relates to an annular blade housing supporting a rotary knife blade for rotation about a central geometric axis of rotation in an energy-operated rotary knife, the annular blade housing comprising : an annular blade support section centered around a centerline of the blade housing, the annular blade support section including a radially spaced inner wall and outer wall and an axially spaced upper end and an axially spaced lower end, the inner and outer walls being concentric about the centerline of the blade housing, the inner wall including a blade housing bearing region for rotatably supporting the rotary knife blade, the blade housing bearing region comprising a bearing boss of the blade housing extending circumferentially, internally and radially, towards line d and center of the blade housing and including axially spaced bearing faces, an axially spaced shoulder from the blade housing bearing shoulder, the shoulder including a radial surface that is radially recessed relative to an innermost radial surface of the blade section. annular blade holder, and a mounting section overlying and extending radially outward from the annular blade holder section, the mounting section including a radially spaced inner wall and outer wall and an axially spaced upper end and an axially spaced lower end , the inner wall of the mounting section coincident with the inner wall of the annular blade holder section, the mounting section including a radially extending slit extending from the outer wall of the mounting section through the inner wall of the mounting section to provide the circumferential expansion of the blade housing, the outer wall of the section of assembly including a circumferentially extending gear section comprising a set of spur gear teeth extending radially outwardly relative to the centerline of the blade housing, each gear tooth of the set of spur gear teeth including a pair of tooth faces of converging gears, each of the gear tooth faces being parallel to the centerline of the blade housing. Brief description of the drawings
[0008] The foregoing and other features and advantages of the present description will become apparent to a person skilled in the art to which the present description refers, considering the following description of the disclosure with reference to the accompanying drawings, in which numbers like reference parts, unless otherwise described, refer to like parts throughout the drawings and in which:
[0009] Figure 1 is a schematic front perspective view of a first embodiment example of an energy-operated rotary knife of the present disclosure, including a head assembly, a handle assembly and a drive mechanism, the head assembly , including a frame body, a gearbox assembly, an annular rotary knife blade mounted combination and an annular slotted annular blade housing, and the handle assembly including a handle piece and a piece retaining assembly. handle;
[0010] Figure 2 is a schematic exploded perspective view of the power-operated rotary knife of Figure 1;
[0011] Figure 3 is a schematic top plan view of the power-operated rotary knife of Figure 1;
[0012] Figure 4 is a schematic bottom plan view of the power-operated rotary knife of Figure 1;
[0013] Figure 5 is a schematic front elevation view of the power-operated rotary knife of Figure 1;
[0014] Figure 6 is a schematic rear elevation view of the power-operated rotary knife of Figure 1;
[0015] Figure 7 is a schematic right side elevation view of the power-operated rotary knife of Figure 1, As seen from an end of the front or front rotary knife of the power-operated knife;
[0016] Figure 8 is a schematic vertical sectional view taken along a longitudinal geometric axis of the power operated rotary knife handle assembly of Figure 1, As seen from a plane indicated by line 8-8 in Figure 3;
[0017] Figure 9 is a schematic perspective sectional view along the longitudinal geometric axis of the power-operated rotary knife handle assembly of Figure 1, As seen from a plane indicated by line 8-8 in Figure 3;
[0018] Figure 10 is an enlarged schematic sectional view of the assembled combination of the annular rotary knife blade and the annular blade housing of the power operated rotary knife head assembly of Figure 1, As seen from a plane indicated by line 10-10 in Figure 4;
[0019] Figure 11 is a schematic top plan view of the annular rotary knife blade of the power-operated rotary knife head assembly of Figure 1;
[0020] Figure 12 is a schematic bottom plan view of the annular rotary knife blade of Figure 11;
[0021] Figure 13 is a schematic front plan view of the annular rotary knife blade of Figure 11;
[0022] Figure 14 is an enlarged schematic sectional view of a portion of the annular rotary knife blade of Figure 11;
[0023] Figure 15 is a schematic top plan view of the annular slotted annular blade housing of the power operated rotary knife head assembly of Figure 1;
[0024] Figure 16 is a schematic bottom plan view of the annular blade housing of Figure 15;
[0025] Figure 17 is a schematic bottom perspective view of the annular blade housing of Figure 15 showing a blade housing diameter adjustment mechanism of the blade housing;
[0026] Figure 18 is a schematic bottom plan view of the annular blade housing of Figure 15 with the blade housing diameter adjustment mechanism in exploded perspective view;
[0027] Figure 19 is a schematic rear elevation view of the annular blade housing of Figure 15;
[0028] Figure 20 is a schematic left side elevation view of the annular blade housing of Figure 15;
[0029] Figure 21 is a schematic vertical sectional view of the blade housing of Figure 15, As seen from a plane indicated by line 21-21 in Figure 17;
[0030] Figure 22 is a schematic horizontal sectional view of the annular blade housing of Figure 15, As seen from a plane indicated by line 22-22 in Figure 19;
[0031] Figure 23 is an enlarged, schematic sectional view of a portion of the annular blade housing of Figure 20 that is within a dashed circle marked Fig. 23 in Figure 21;
[0032] Figure 24 is a schematic exploded perspective view of the power-operated rotary knife gearbox assembly of Figure 1;
[0033] Figure 25 is a schematic front perspective view of the power-operated rotary knife gearbox assembly of Figure 1;
[0034] Figure 26 is a schematic front view, bottom perspective view of a gearbox housing of the power-operated rotary knife gearbox assembly of Figure 1;
[0035] Figure 27 is a schematic rear exploded perspective view of the power operated rotary knife head assembly of Figure 1 showing the gearbox assembly, a frame body, and the assembled combination of the rotary knife blade and the blade housing;
[0036] Figure 28 is a schematic front elevation view of the body of the frame;
[0037] Figure 29 is a schematic front perspective view of a second embodiment example of an energy-operated rotary knife of the present description, including a head assembly, a handle assembly and a drive mechanism, the head assembly including a frame body, a gearbox assembly, a mounted combination of a rotating annular knife blade and an annular slotted annular blade housing, and the handle assembly including a handle piece and a piece retaining assembly. handle;
[0038] Figure 30 is a schematic exploded perspective view of the power-operated rotary knife of Figure 29;
[0039] Figure 31 is a schematic front elevation view of the power-operated rotary knife of Figure 29;
[0040] Figure 32 is a schematic perspective view of the power operated rotary knife head assembly of Figure 29, including the frame body, gearbox assembly, annular rotary knife blade and blade housing cancel;
[0041] Figure 33 is a schematic exploded front perspective view of the head assembly of Figure 32;
[0042] Figure 34 is a schematic rear exploded perspective view of the head assembly of Figure 32;
[0043] Figure 35 is a schematic rear perspective view of the head assembly of Figure 32;
[0044] Figure 36 is a schematic top plan view of the head assembly of Figure 32;
[0045] Figure 37 is a schematic bottom plan view of the head assembly of Figure 32;
[0046] Figure 38 is a schematic vertical longitudinal sectional view of the head assembly of Figure 32 taken along a longitudinal geometric axis of the front of Figure 29;
[0047] Figure 39 is an enlarged schematic sectional view of the assembled combination of the annular rotary knife blade and the annular blade housing of the power operated rotary knife head assembly of Figure 29. As seen from a plane indicated by line 39-39 in Figure 36;
[0048] Figure 40 is a schematic top plan view of the annular rotary knife blade of the power operated rotary knife head assembly of Figure 29;
[0049] Figure 41 is a schematic vertical sectional view of the annular rotary knife blade of Figure 40, As seen from a plane indicated by line 41-41 in Figure 40;
[0050] Figure 42 is an enlarged schematic sectional view of a portion of the annular rotary knife blade of Figure 40 that is within a dashed circle marked Fig. 42 in Figure 41;
[0051] Figure 43 is a schematic top plan view of the annular slotted annular blade housing of the power operated rotary knife head assembly of Figure 29;
[0052] Figure 44 is a schematic bottom plan view of the annular blade housing of Figure 43;
[0053] Figure 45 is a schematic, rear, bottom exploded perspective view of the annular blade housing of Figure 43;
[0054] Figure 46 is a schematic rear elevation view of the annular blade housing of Figure 43;
[0055] Figure 47 is a schematic vertical sectional view of the annular blade housing of Figure 43 As seen from a plane indicated by line 47-47 in Figure 43;
[0056] Figure 48 is an enlarged schematic sectional view of a portion of the annular blade housing of Figure 43 which is within a dashed circle marked Fig. 48 in Figure 47;
[0057] Figure 49 is a schematic vertical sectional view of an alternative embodiment example of an assembled combination of an annular rotary knife blade and an annular blade housing suitable for use in the power operated rotary knife of Figure 29; and
[0058] Figure 50 is a schematic front elevation view of a manual expansion tool used in conjunction with a blade housing diameter adjustment mechanism of the blade housing of any of Figures 15 or 43 for the purpose of expanding a diameter for blade housing to facilitate removal of the annular rotary knife blade from the blade housing. Detailed Description First Embodiment Example - Power Operated Rotary Knife 100 Overview
[0059] Power operated rotary knives designers are constantly challenged to improve the design of such knives in relation to multiple purposes. For example, there is a desire to increase the rotational speed of the rotary knife blade of an energy-operated rotary knife. Generally, increasing blade rotational speed reduces the operator effort required for cutting and trimming operations. There is also a desire to reduce the heat generated during the operation of the power-operated rotary knife. One source of heat generated is the blade, blade housing bearing interface or blade, blade housing bearing structure, i.e., heat generated at the bearing interface between the rotating knife blade and the stationary blade housing . By reducing the heat generated during feeding, rotary knife operated operation will tend to increase the life of various knife components. Additionally, reducing the heat generated during knife operation will tend to reduce unwanted “baking” of the product being cut or trimmed. If sufficient heat is generated in the bearing region of the rotary knife blade and blade housing, parts or fragments removed from a product being cut or trimmed (for example, small pieces or fragments of fat, cartilage, or meat removed during cutting operations cutting and trimming, such removed pieces or fragments commonly referred to as "debris") in a region of the blade, blade housing bearing interface may become so hot that debris "cooks". Cooked materials tend to stick to the blade, blade housing bearing structure and the blade, blade housing bearing interface region resulting in even more undesirable heating.
[0060] There is still a desire to reduce the vibration of an energy-operated rotary knife during operation for the purpose of better operator ergonomics and, consequently, improved operator productivity. The drive mechanism of a power-operated rotary knife may include an external drive motor, a flexible shaft drive assembly, a gear train 604 supported within a gearbox housing of the head assembly, and a driven gear. formed on the rotating knife blade. The power-operated rotary knife drive mechanism rotationally drives the rotary knife blade at a high angular velocity or RPMs, a typical RPM range of a rotary knife blade on an energy-operated rotary knife may be 900- 1900 RPM. Rotation of the rotary knife blade, at such high angular speeds, can generate unwanted excessive vibration of the power-operated rotary knife if the rotation of the rotary knife blade in the blade housing is not properly balanced, and true if clearance is not provided. proper operation between the blade and the blade housing. If there is vibration of the rotary knife blade as it rotates within the blade housing, typically, as the rotational speed of the rotary knife blade would be increased, the blade vibration would also increase. Thus, excessive vibration of the rotating rotary knife blade can effectively limit the blade's rotational speed. That is, even though an energy-operated rotary knife drive mechanism could be designed to rotate at a desired rapid rotational speed, excessive rotary knife blade blade vibration within the blade housing may force the designer to modify the drive mechanism to limit the rotational speed of the blade to attenuate the level of blade vibrations. There is also a desire to extend the life of the components of an energy-operated rotary knife. Areas of potential improvement include the rotary knife blade design, the blade housing, the blade-blade housing bearing structure that supports the knife blade for rotation in the blade housing, and the gear rotationally drives the knife blade. rotating in the blade housing. The power-operated rotary knife gear, which is a part of the power-operated rotary knife drive mechanism, includes a rotary knife blade driven gear and a coupling gear train supported in the gearbox housing of the assembly. of power-operated rotary knife head.
[0061] The rotary knife blade driven gear includes a plurality of gear teeth are engaged and driven by gear teeth of the drive train driven gear to rotate the rotary knife about a central geometric axis of blade rotation R . The region of the rotary knife blade where the rotary knife blade driven gear engages and meshes with the gear train drive gear is referred to as the driven gear interface region. The region or regions where the blade housing engages the rotary knife blade to support the rotary knife blade for rotation about the central axis of rotation R is referred to as the blade-blade housing bearing interface region and the rotary knife blade coupling structures and the blade housing that provide support for the rotary knife blade for rotation about the central axis of rotation R, being referred to as the blade-blade housing bearing structure.
[0062] As mentioned above, debris is generated by the power operated rotary knife 100 during cutting/trimming operations. Debris generated includes pieces or fragments of bone, cartilage, meat and/or fat that are removed or broken off from the product being cut or trimmed by the power-operated rotating knife. Debris can also include foreign material, such as dirt, dust, and the like, on or near a cut region of the product being cut or trimmed. Debris in the region of the knife blade drive gear can cause or contribute to a number of problems, including blade vibration, premature wear of the rotary knife blade drive gear or the head assembly coupling drive gear. rotating power-operated knife, and “cooking” the debris. Thus, there is a desire to attenuate the entry of debris into the driven gear region.
[0063] During the use of a power-operated rotary knife, the rotary knife blade must be periodically replaced by removing the blade from the blade housing, and replacing the blade with a new blade. Blade replacement requires manipulation of a rotary knife blade and blade housing. As noted above, during cutting and thinning operations, debris such as small pieces of fat, meat, bone and cartilage tend to migrate within the bearing interface of the blade-blade housing or gear tooth region. of the rotary knife blade. Debris in the bearing interface region of the rotary knife blade blade-blade housing and the blade housing and/or debris in the driven gear region of the rotary knife blade can affect the operational performance of the power-operated rotary knife and the longevity of the power-operated rotary knife drive mechanism (rotary knife blade driven gear, gear train, flexible drive, external drive motor, etc.). Consequently, there is a desire to protect the bearing structure of the blade-blade housing, the rotary knife blade, and the blade housing and to similarly protect the gear teeth or the driven gear region of the blade blade. rotating knife. Protection of these areas of the rotary knife blade and the blade housing is desirable when handling the blade housing and the rotary knife blade during, for example, changing the rotary knife blade by removing the blade from the housing. of blade. The protection of these areas is also important during rotary knife operation during cutting and trimming operations, that is, it is desirable to minimize the entry of debris such as small pieces of fat, meat, bone and cartilage generated during operations. of cutting and trimming, in a region defined by the driven gear of the rotary knife blade and a bearing interface region of the rotary knife blade and blade housing. Debris in the driven gear region and/or bearing interface region of the blade-blade housing can cause or contribute to a number of problems including blade vibration, premature wear of the driven gear or coupling gear train , and “cooking” of the debris.
[0064] Depending on the application, power operated rotary knives are offered in various sizes. Size can be measured in terms of an outer diameter of the rotating annular blade. The typical rotating annular blade can range in size from, for example, 3.55 cm (1.4 inches) to over 17.78 cm (7 inches). For a given rotational speed of the annular blade, eg 1500 RPM, it is clear that the linear velocity of an outer surface of the blade bearing against the blade housing increases with increasing blade diameter. As well, problems of wear on the blade bearing surface and blade vibration as it rotates within the blade housing are accentuated in power operated rotary knives with large blade diameters. As used herein, rotary knife blades with outside diameters of approximately 12.70 cm (5 inches) or greater are considered large diameter blades. Power operated rotary knives having large diameter blades are particularly susceptible to the problems discussed above.
[0065] The present description relates to an energy-operated rotary knife that addresses the problems associated with conventional power-operated rotary knives and the design goals of the power-operated rotary knife. An exemplary embodiment of an energy-operated rotary knife of the present disclosure is schematically shown generally at 100 in Figures 1-9. Power operated rotary knife 100 comprises an elongated handle assembly 110 and a removable head assembly or head portion 200 coupled to a distal or forward end 112 of handle assembly 110. Head assembly 200 includes a rotary knife blade annular 300 (Figures 11-14) supported for rotation about a central geometric axis of rotation R by an annular slotted blade housing 400 (Figures 15-23). Blade housing 400 is slotted to allow expansion of a diameter from the blade housing to the insert and removal of the annular rotary knife blades. The rotary knife blade 300 is held in position with respect to the blade housing 400 and is supported for rotation relative to the blade housing 400 by a blade-blade housing bearing structure 550 (Figure 10) which includes a track of radially inwardly extending annular bearing 322 on an outer wall 318 of a body section or body 310 of the rotary knife blade 300, and an annular bearing rim radially protruding from the coupling 460 of an inner wall 452 of a support section of blade 450 of blade housing 400. The bearing bead 460 of blade housing 400 includes a pair of bearing faces 466a, 466b which pivot against corresponding inclined bearing surfaces 326, 327 of bearing race 322 to support the blade 300 by rotating about the central geometric axis of rotation R and defining a rotational plane RP of the blade 300. In an embodiment example, the pair of faces d and bearings 466a, 466b comprise frusto-conical bearing surfaces or faces. As best seen in Figures 10 and 23, when viewed in two dimensions, the frusto-conical bearing faces 466a, 466b substantially define bearing surfaces 465a, 465b converging level, inclined. The rotational plane RP of the blade 300, which is defined by the bearing structure of the blade-blade housing 550, is substantially orthogonal to the central geometric axis of rotation R of the blade 300.
[0066] The annular blade housing 400 comprises a split ring or annular space 401 having a slot 401 extending through a ring diameter 401 to allow expansion of the blade housing diameter for the purpose of removing the rotary knife blade 300 to from the blade housing 400 and the insert of a new rotary knife blade. In mounted or operational condition the combination of rotary knife blade 300 and blade housing 400 is referred to as blade mounted blade housing-blade mounted combination 500. Blade housing-blade mounted combination 500 defines the blade housing support. blade-blade or bearing structure 550, which functions to both secure blade 300 to blade housing 400 and support blade 300 for high-speed rotation relative to blade housing 400 about the central geometric axis of blade rotation R The blade-blade housing bearing structure 500 defines a blade-blade housing bearing interface region 520 of the power operated rotary knife 100. A co-participation region where the driven gear 340 of the rotary knife blade 300 sec engages and meshes with drive gear 650 of gear train 604 is referred to as the drive gear interface region 510 (Figure 8). The region or regions of blade-blade housing bearing structure 550 where bearing flange 662 of blade housing 400 engages annular bearing track 322 of rotary knife blade 300 to support rotary knife blade 300 for rotation about the central geometric axis of rotation R is referred to as the bearing interface region of the blade-blade housing 520 (Figure 10). As noted above, the coupling bearing structures 322, 462 of the rotary knife blade 300 and the blade housing 400 that provide support for the rotary knife blade 300 for rotation about the central geometric axis of rotation R are referred to as the bearing frames of the blade-blade housing 550.
[0067] It should be appreciated that not all cooperating bearing surfaces or coupling of the bearing structure of the blade-blade housing 550 are in contact at any given time, as there are necessarily running or running clearances between the rotary knife blade 300 and blade housing 400 which allow blade 300 to rotate relatively freely within blade housing 400. As one skilled in the art would appreciate, these running or running clearances cause the rotary knife blade 300 acting somewhat like a seesaw within blade housing 400, i.e., as a region of blade 300 is rotated or displaced upward within blade housing 400 during a cutting or trimming operation, the part Diametrically opposite blade (180° apart) is usually rotated or offset downward within the blade housing. Consequently, the specific engagement of bearing surfaces of blade-blade housing bearing structure 550 in contact at any specific location of bearing track 322 of rotary knife blade 300, or bearing flange 462 of blade housing 400 will change and, at any given time, will be determined, at least in part, by the forces applied to the blade of a rotary knife 300 during use of the power-operated rotary knife 100. Thus, for any specific part or region of bearing surfaces and faces 550 blade housing bearing frame, there may be periods of non-contact or intermittent contact with a mating bearing surface.
[0068] As best seen in Figures 1 and 2, the rotary knife blade 300 is rotationally driven around its axis of rotation R by an energy-operated rotary knife drive mechanism 600. In the drive mechanism 600, which some components may be external to the power-operated rotary knife 100, provide driving force to rotate the rotary knife blade 300 relative to the blade housing 400. In an embodiment example, the drive mechanism 600 includes an external drive motor 800, which is external to the power-operated rotary knife 100, and a flexible shaft drive assembly 700, which includes a first coupling 710 that extends inwardly and is removably secured to the handle assembly 110 by a drive shaft locking assembly 175 of handle assembly 110. First coupling 710 is secured to a flexible outer casing or housing 712 of drive shaft assembly 700. Rotation within outer casing 712 is a flexible drive shaft 702. External drive motor 800 provides the driving force to rotate knife blade 300 relative to blade housing 400 about the shaft. of rotation R through flexible drive shaft assembly 700, which comprises a drive transmission including an internally rotating drive shaft 702 rotating within a stationary outer casing 712. Drive motor 800 includes a coupling 802 that receives, from detachably, a coupling drive motor coupling 714 secured to a proximal end of the outer casing 712 of the drive shaft assembly 700. A guided insert 716 is secured to a distal end of the rotation drive shaft 702 and when the drive motor coupling 714 is coupled with drive motor coupling 802 800, guided fit 716, and thus rotary drive shaft 702 is rotated by a drive motor drive shaft 800. 800 drive can be an electric motor or a pneumatic motor.
[0069] Alternatively, the shaft drive assembly 700 can be eliminated and a gear train 604 of the power operated rotary knife 100 can be driven directly by a pneumatic/air motor or an electric motor disposed in a through hole 158 of the core central elongate 152 of a handle piece of retainer assembly 150 of handle assembly 110 or in a through hole 122 of handle piece 200 of handle assembly 100, if a handle piece retaining structure is used. A suitable air/air motor sized to fit within a grip piece of a power-operated rotary knife is disclosed in US Patent 8,756,819 to Whited, et al., issued June 24, 2015. Patent 8,756. 819 is assigned to the assignee of the present invention and is incorporated herein in its entirety by reference.
[0070] The drive mechanism 600 further includes components that are part of the power operated rotary knife 100 including the gear train 604 and a driven gear 340 formed on the rotary knife blade 300. As best seen in Figures 1, 24 and 25, gear train 604 is part of a gearbox assembly 210 of the head assembly 200 and includes a pinion gear 610 and a drive gear 650, which, in an example embodiment, is an arrangement of double gear. A male drive housing 704 on a distal end of rotary drive shaft 702 of flexible drive shaft assembly 700 rotates pinion gear 610 of gear train 604. Male drive housing 702 and distal end of rotary drive shaft assembly 702 are supported by the first coupling 710 of the drive shaft assembly 700, the male drive shaft 704 of the drive shaft engages a female socket or nipple 622 defined by an inner surface 620 of an input shaft 612 at a proximal end of pinion 610. Pinion 610, in turn, rotates dual-drive gear 650. Dual-drive gear 650 is operatively engaged with driven gear 340 of rotary knife blade 300. The rotation of dual-drive gear 650, in turn, it drives the driven gear 340 to rotate the blade 300 around its geometric axis of rotation R. In other words, the gear train s 604 of the drive mechanism 600 of the power operated rotary knife 100 transmits rotational energy from the rotary drive shaft 702 of the flexible drive shaft assembly 700, through the gear train 604, including the pinion gear 610 and the dual drive gear 650, to rotate rotary knife blade 300 relative to blade housing 400. Drive and pinion gears 610, 650 are supported by a housing of gearbox 212 of gearbox assembly 210 of assembly 200. When the flexible drive shaft assembly 700 is secured to the handle assembly 110, by the drive shaft locking assembly 175, the drive housing 704 at the distal end of the rotary drive shaft 702 of the shaft assembly drive 700 operationally engages and rotates pinion gear 610 of gear train 604 of gearbox assembly 210 which, in turn, rotates. between the driven gear 340 of the rotary knife blade 300.
[0071] In addition to the annular rotary knife blade 300, the split annular blade housing 400, and the blade-blade housing bearing structure 550, the head assembly 200 of the power operated rotary knife 100 also includes the assembly of gearbox 210, including a gearbox housing 212 (Figures 2 and 26) supporting gear train 604, and a frame or frame body 250 (Figures 2, 27 and 28). Frame body 250 supports both gearbox assembly 210 and mounted blade housing combination 500 such that gear train 604 of gearbox assembly 210 operatively engages driven gear 340 of the blade. rotary knife 300 to rotate blade 300 about its central geometric axis of rotation R. Blade-mounted blade housing combination 500 is removably secured to a forward-arched mounting base 252 of frame 250 by a pair of threaded connections 270, 272 passing through a front 251 of frame 250 and threaded into threaded openings 420, 422 of a mounting section 402 of blade housing 400.
[0072] As best seen in Figures 1 and 2, in an example embodiment, the head assembly 200 additionally includes a lubrication system 295 including a grease fitting 297 attached to the frame 250. The grease fitting 297 comprises a flexible accumulator filled with a food-safe lubricant. The grease fitting 297 is secured or attached to the frame body 250 by a fitting 296 that threads into a threaded opening 268 in a central cylindrical region 254 of the frame body 250. When the grease fitting bladder 297 is pressed by an operator, the food-safe lubricant is routed from the bladder through fitting 296, through a port/passage in gearbox housing 212, and into a region of pinion gear 610 for lubrication of gear train 604. head 200 also includes a steeling assembly 299, which is affixed to a projection 298 of a forward wall 254a of the central cylindrical region 254 of the frame body 250. The steeling assembly 299 includes a spring-loaded actuator 299a , and a push rod 299b with a shoring member 299c affixed to a lower portion of push rod 299b. When the actuator 299a is depressed by the operator, the push rod 299b moves downward and the grinding member 299c engages the blade cutting edge 361 of the rotary knife blade 300 to straighten the blade cutting edge 361.
[0073] As best seen in Figures 2, 8 and 9, the handle assembly 110 includes the handle piece 120 which is secured to the head assembly 200 by a handle piece retention assembly 150 of the handle assembly 110 Handle assembly 110 extends along a longitudinal axis LA that is substantially orthogonal to the central geometric axis of rotation R of rotary knife blade 300. Handle assembly 110 includes through hole 115 extending along the axis longitudinally LA of the handle assembly and which is longitudinally aligned with a through hole 215 of the gearbox housing 212. The handle piece 120 includes an inner surface 121 that defines the central through hole 122 that extends along the longitudinal axis. LA of the handle set. Handle piece 120 includes a contoured outer handle, or outer handle surface 124 that is gripped by an operator to properly handle power operated rotary knife 100 for cutting and trimming operations.
[0074] The handle piece retention assembly 150 includes the central elongated core 152 which extends through the central opening 122 of the handle piece 120. A threaded advanced outer surface 162 of the elongate core 152 threads into an opening thread 249 formed on an inner surface 245 of a cylindrical rear section 216 at the proximal or rear end 222 of gearbox housing 212 to secure handle piece 120 to gearbox housing 212. also includes spacer ring 190. When handle 200 is being secured to gearbox housing 212, spacer ring 190 is positioned on a second cylindrical portion 247 of outer surface 246 of cylindrical rear section 216 of the gearbox housing. gears 212. Spacer ring 190 is positioned to contact stepped shoulder 247a defined between second larger portion 247 of outer surface 246 of post portion. cylindrical upper 216 and the inverted U-shaped front section 218 of the gearbox housing 212. The handle piece 120 is held in position by an enlarged rear end piece 160. As best seen in Figure 8, the end piece 160 includes an inner threaded distal portion in which the threads on an outer threaded proximal portion 156 of the central elongate core 152 of the handle piece retaining assembly 150 thereby securing the handle piece and spacer ring 190 between the stepped shoulder 247a of the gearbox housing 212 and a front wall 160a of end piece 160. When threaded onto central core 152, front wall 160a of end piece 160 bears against a stepped inner shoulder 30 of handle piece 120 to secure the end piece. handle 120 and spacer ring 190 from a longitudinal movement along the longitudinal axis LA of the handle assembly. Optionally, if desired by the operator of the power operated rotary knife 100, the spacer ring 190 may be replaced with a thumb support ring (not shown) that provides a resting surface for the operator's thumb that is spaced radially outward from the from the handle 120.
[0075] As mentioned above, the handle assembly 110 also includes the axle drive lock assembly 175 (best seen in Figure 6) that releasably secures the axle drive assembly 700 to the handle assembly 100. The shaft drive lock assembly 175 includes an actuator 177 (Figures 4, 6, and 8-9) slidably supported on an enlarged proximal end piece 160 of the handle assembly 110. A first drive assembly coupling 710 shaft is received in a through hole 115 defined by handle assembly 110 and secured in place by shaft drive locking assembly 175. shaft drive 700, extends in-line within through hole 215 of gearbox housing 212 to engage and rotate pinion gear 610 of gear train 604 of gearbox assembly 210. flared proximal end 160 of handle assembly 110 supports drive shaft assembly 175 and actuator 177 engages first coupling 710 affixed to outer casing 712 of drive shaft assembly 700 to secure shaft drive assembly 700 to the handle assembly 110. The drive shaft locking assembly 175 thus ensures operative engagement of the male drive housing 714 of the drive shaft 702 within the housing or female input 622 of the input shaft of the pinion gear 612. best seen in Figure 9, an inner surface 154 of the elongated central core 152 also includes an inwardly stepped shoulder 166 that provides a stop for a distal portion 711 (Figure 1) of the first coupling 710 of the drive shaft assembly 700.
[0076] The rotational speed of a specific rotary knife blade 300 mounted on the power-operated rotary knife 100 will depend on the specific characteristics of a drive mechanism 600 of the power-operated rotary knife 100, including the external drive motor 800, the flexible shaft drive assembly 700, gear train 604 of gearbox assembly 210, and a diameter and rotary knife blade gear 300. Also, depending on the cutting or trimming task to be performed, different sizes and rotary knife blade templates can be used in the power operated rotary knife 100 of the present disclosure. For example, rotary knife blades in various diameters are typically offered ranging in size from about 3.55 cm (1.4 inches) in diameter to over 17.77 cm (7 inches) in diameter. Selection of a blade diameter will depend on the task or tasks being performed. The power operated rotary knife 100 of the first example embodiment is especially suitable for use with large diameter rotary knife blades, i.e., blades having an outside diameter of 12.70 cm (5 inches) or more. Various models of rotary knife blades can also be used in the power operated rotary knife 100, including flat pattern rotary knife blades, hook pattern rotary knife blades, and straight blade pattern rotary knife blades, among others. . The example rotary knife blade 300 is a straight blade design rotary knife blade, however, it is the intent and contemplation of the present disclosure that other rotary knife blade designs may be employed in the power operated rotary knife 100 .
[0077] Specific structural and operational details of the mounting head 200 and the handle assembly 110 are disclosed in US Patent No. 8,726,524 to Whited et al., issued May 20, 2014. US Patent No. 8,726. 524 to Whited et al., also describes different models of rotary knife blades including straight blade model, hook blade model and straight blade model blades, which can be used in the 100 power operated rotary knife of the present disclosure. The Patent US Patent No. 8,726,524 to Whited et al. is assigned to the assignee of the present invention and is incorporated herein in its entirety by reference. Specific details of drive mechanism 600, including external drive motor 900 and flexible shaft drive transmission 700, are disclosed in US Patent No. 8,968,107 to Rapp et al., issued March 3, 2015. US Patent No. 8,968,107 to Rapp et al. is assigned to the assignee of the present invention and is incorporated herein in its entirety by reference.
[0078] As used herein, a distal or front end 101 of the power-operated rotary knife 100 is an end of the knife 100 that includes the blade-blade housing combination 500, while a proximal or rear end 102 of the power-operated rotary knife 100 is an end of the knife 100 that includes the handle assembly 110 and, specifically, the flared end piece 160 threaded onto or attached to the central elongate core 152 of the handle piece retaining assembly 150. Means UP in the Upward or Upward Direction in a direction generally parallel to the central geometric axis of rotation R of the rotary knife blade 300 and, as shown in Figures 5 and 6, will go in a direction from a first upper end 456 of the blade holder section 450 of the housing. blade 400 to a second lower end 458 of the blade support section 450. DW means in the downward or downward direction in a direction generally parallel to the geometric axis the rotation center R of the rotary knife blade 300 and, as shown in Figures 5 and 6, will go in a direction from the second lower end 458 of the blade housing support section 450 to the first upper end 456 of the blade section. blade holder 450. Annular as used herein means generally similar to a ring or generally ring-shaped in configuration, and includes the configuration where the ring includes or does not include a slit that extends through a ring diameter or annular space. Axially above or axially spaced above, as used herein, means positioned above As can be seen in relation to a geometric axis, for example, the central geometric axis of rotation R of the rotary knife blade 300, even if the two elements are not in axial alignment with respect to the geometric axis. For example, in Figure 15, bearing track 322 of rotary knife blade 300 is axially above or axially spaced above cutting edge 361 of rotary knife blade 300 relative to the central geometric axis of rotation R of the blade, although the blade bearing track 322 is spaced radially from blade cutting edge 361 relative to blade central geometric axis of rotation R. The terms axially below or axially spaced below, as used herein, mean positioned below As can be seen in relation to a geometric axis, for example, the central geometric axis of rotation R of the rotary knife blade 300, even if the two elements do not are in axial alignment with respect to the geometric axis. For example, in Figure 15, the cutting edge 361 of the rotary knife blade 300 is axially below or axially spaced below the bearing track 322 of the rotary knife blade 300 relative to the central geometric axis of rotation R of the blade, although the blade cutting edge 36 is spaced radially inwardly from blade bearing track 322 with respect to the central geometric axis of rotation R. Likewise, axially extending as used herein means that an element extends from and is positioned above or below a second element with respect to an axis, even if the two elements are not in axial alignment with respect to the axis, for example, in Figure 14, blade section 360 extends axially from the body 310 with respect to the blade axis of rotation R although parts of the blade section 360 are spaced radially internally from the body 310 with respect to the central axis. al of rotation R of the blade. Likewise, the terms radially displaced from, radially out of, radially inward, as used herein, means an element being positioned displaced from a second element, as seen along a radially extending line radially from a geometric axis, for example, the central geometric axis of rotation R of the rotary knife blade 300, even if the two elements are not in radial alignment along the radius line, since one element is axially above or axially below another element. rotary knife blade 300
[0079] In an example embodiment of the present disclosure, the rotary knife blade 300, of the power-operated rotary knife 100, is a one-piece continuous annular structure and rotates in the blade housing 400 around the central geometric axis of rotation A. As best seen in Figures 10-14, rotary knife blade 300 includes an upper end 302, and an axially spaced lower end 304, the lower end 304 including a cutting edge 361 of blade 300. The rotary knife 300 further includes an inner wall 306 and a radially spaced outer wall 308. The rotary knife blade 300 is composed of the upper annular body 310 and an annular blade section 360 extending axially and radially inwardly from the body 310. can be seen in Figures 11-13, the body 310 and the blade section 360 are both radially centered around the central geometric axis of rotation R, that is, the body 310 and the section d and blade 360 are both concentric about the central geometric axis of rotation R. In an example embodiment, the rotary knife blade 300 is a rotary knife blade called a straight blade model, having the blade section 360 extending radially inward at relative to the body and defining a large obtuse cut angle CA, and characterized by the blade section 360 having a generally flat inner wall 366 which is suitable for cutting or trimming thicker layers of material from an object to be trimmed ( for example, cutting or trimming a layer of fat or meat from an animal housing). The generally flat inner wall 366 of the blade section 360 comprises a lower portion of the inner wall 306 of the rotary knife blade 300. Other rotary knife blade models, such as hook blade and straight blade models, are suitable for use with the power operated rotary knife 100, and the present description contemplates differing designs and sizes of rotary knife blades and associated blade housing for rotational support of such different blades. An explanation of different rotary knife blade designs is found in the aforementioned Patent No. 8,726,524 to Whited et al., which is assigned to the assignee of the present invention and incorporated herein in its entirety by reference. The rotary knife blade 300 is, in an example embodiment, a large diameter rotary knife blade having an outside diameter greater than 10.16 cm (four inches). In an example embodiment, the rotary knife blade has a maximum ODB outside diameter of 16.10 cm (5.16 inches).
[0080] The annular body 310 includes an upper end 312, which corresponds to the upper end 302 of the rotary knife blade 300, and an axially spaced lower end 314, which defines a boundary between the body 310 and the blade section 360. upper annular body 310 further includes an inner wall 316, defining a portion of the inner wall of the blade 306, and spaced radially outwardly (i.e., in a radial direction away from the geometric axis of rotation R of the blade) from the Inner wall 316 is outer wall 318 of body 310. Outer wall 318 of body 310 defines a portion of the outer wall of blade 308. Outer wall 318 of body 310 comprises three regions or parts, an upper portion 318a adjacent the upper end 312 of body 310, a middle portion 318b, and a lower portion 318C adjacent to lower end 314 of body 310. Upper portion 318a of outer wall 318 of annular blade body 310 includes a region or groove. radially inwardly extending annular bearing 320. The middle portion 318b of the outer wall 318 includes an annular area 350 that defines a maximum outer diameter ODBB of the annular blade body 310 and, since the rotary knife blade 300 is a rotary knife The straight blade design also defines the maximum outer diameter of the rotary knife blade 300. The lower portion 318c of the outer wall 318 of the annular blade body 310 defines the annular driven gear 340 and an annular boss 348 on the lower end 314 of the body 310.
[0081] In an example embodiment, the bearing region 320 of the rotary knife blade 300 comprises the annular bearing track 322 that extends radially inward, that is, in a direction facing the central geometric axis of rotation R of the blade of rotary knife 300, at the upper portion 318a of the outer wall of the body 318. The annular driven gear 340, which comprises a region of the driven gear 340a, extends radially inwardly at the lower portion 318C of the outer wall of the body 318. bearing race 322 and driven gear 340 are axially spaced from the upper end 302 of body 310 of blade 300 and one from the other. Both bearing race 322 and driven gear 340 are formed into or machined to a radially outer extent of outer wall 318 of blade body 310 (as defined by annular area 350) and define portions of outer body wall 318 .
[0082] Blade section 360 of rotary knife blade 300 includes an upper end 362, which defines the boundary between body 310 and blade section 360, and an axially spaced lower end 364. blade 360 includes the cutting edge 361 of the rotary knife blade 300. The knife blade section 360 includes an inner wall 366, defining a portion of the inner wall of the blade 306, and a radially spaced outer wall 368, defining a portion of the blade. outer wall of blade 308. The inner and outer walls 366, 368 are generally parallel and, when viewed in three dimensions, define a pair of radially spaced frusto-conical surfaces 366a, 369a centered about the central geometric axis of rotation R of the blade. Cutting edge 361 defines a cutting or circular opening CO of the rotary knife blade 300 through which cut or trimmed material passes. Additionally, cutting edge 361 defines the cutting plane CP of rotary knife blade 300. The cutting plane of blade CP is substantially orthogonal to the central axis of rotation R. Cut or trimmed material flows flow or move a from the cutting edge 361 through the CO cut opening, along the inner wall 306 of the rotary knife blade 300, which is, along the inner wall 366 of the blade section, then along the inner wall 316 of the annular body 310, in a generally upward direction UP from cutting edge 361 to a circular outlet opening OE defined by an apex 313 between inner wall 316 of body 310 and upper end 312 of body 310. In an example embodiment of the blade of rotary knife 300, the cut opening CO is approximately 11.22 cm (4.42 inches). Apex 313 also defines the intersection between inner wall 306 and upper end 302 of rotary knife blade 300. Cut edge 361 is formed at the intersection of inner wall 366 and a short horizontal region 370 connecting inner and outer walls 366 , 368 of blade section 360. Short horizontal region 370 defines both lower end 364 of blade section and lower end 304 of rotary knife blade 300.
Returning to the annular body 310 of the rotary knife blade 300, as discussed above, the outer wall 318 of the annular blade body 310 includes three parts, the upper portion 318a, the middle portion 318b, and the lower portion 318c. The upper portion 318a includes the annular bearing region or groove 320, defining, in an example embodiment, the radially inwardly extending annular bearing race 322. The lower portion 318c includes the annular driven gear 340. The middle portion 318b is located between and axially spaced from bearing race 322 of driven gear 340. Middle portion 318b includes radially outwardly extending protrusion or annular area 350. Annular area 350 defines a radially or horizontally extending projection 351 that includes a wall section external vertical 318d. The outer vertical wall section 318d defines a cylindrical radial outer surface 352 of the annular area 350. The outer surface 352 of the annular area 350, in turn, defines the outer diameter ODBB, i.e., the largest diameter, of the annular body. 310 and the outer diameter ODB of rotary knife blade 300. Annular area 350 is further defined to include a substantially horizontal upper section extending radially 318e of outer wall 318 and a lower, substantially horizontal section extending radially 318f of outer wall 318. Upper and lower horizontal sections 318e, 318f of annular area 350 respectively define upper and lower ends 354, 356 of annular area 350. Upper and lower horizontal sections 318e, 318f of annular area 350 are axially spaced by the wall portion outer vertical 318d and a pair of slanted transition surfaces 318g, 318h from the middle part of the outer wall 318b connecting the vertical wall part and xterna 318d and its upper and lower horizontal sections 318e, 318f.
[0084] In an example embodiment, the bearing region 320 of the rotary knife blade 300 comprises the annular bearing raceway or groove 322 that extends inwardly, i.e., in a direction facing the central geometric axis of rotation R of the rotary knife blade 300, in an upper section 318k, substantially vertical (when viewed in two dimensions) or cylindrical (when viewed in three dimensions) of the upper portion 318a of the outer wall of the body 318. When viewed in cross-sectional view, the bearing race 322 generally defines a V-shaped opening 323 extending radially to the cylindrical vertical section 318k of the upper portion 318a of the outer wall 318 of the blade body 310. The V-shaped opening 323 is defined by the slanted upper region or angled 324 and an angled or angled lower region 325 axially spaced from the outer wall 318 of the blade body 310. The upper and lower regions 324, 325 angled the V-shaped opening 323 generally define frusto-conical upper and lower bearing surfaces 326, 327 of the rotary knife blade 300. As best seen in Figure 14, the upper bearing surface 326 converges in the direction of proceeding towards the bearing surface. The lower bearing surface 327 and, likewise, the lower bearing surface 327 converges in the direction of proceeding towards the upper bearing surface 326. The parts of the respective bearing surface 326, 327 of the annular bearing track 322 are contacted by the bearing faces 466a, 466b of the blade housing bearing flange 462 to define the blade-blade housing bearing flange 550. In an example embodiment, the bearing faces 466a, 466b of the blade housing bearing flange 462 comprise faces of superior and inferior bearings generally frusto-conical that converge in the direction of proceeding one towards the other. As best seen in Figure 10, the bearing faces 466a, 466b of the bearing bead of the blade housing 462 substantially correspond with the respective angles or inclinations of the upper and lower bearing surfaces 326, 327. In other words, when viewed in two dimensions (such as the sectional view of Figure 10), the frusto-conical bearing faces 466a, 466b of the bearing edge of the blade housing 462 comprise substantially flat inclined converging bearing surfaces 465a, 465b that substantially correspond with respective angles or inclinations of the upper and lower frusto-conical bearing surfaces 326, 327 of the rotary knife blade 300.
[0085] Advantageously, the corresponding angles or inclinations of the frusto-conical bearing faces 466, 466b of the blade housing bearing flange 462 and respective upper and lower frusto-conical bearing surfaces 326, 327 of the knife blade rotary knife 300 provide increased stability and reduced vibration of rotary knife blade 300 as it rotates about the central axis of rotation R within blade housing 400. The portions of the upper and lower bearing surfaces 326, 327 contacted by the faces of frusto-conical bearings 466a, 466b of the bearing flange of the blade housing 462 are referred to as upper and lower bearing faces 329a, 329b. In an example embodiment, bearing surfaces 326, 327 are flat, defining frusto-conical surfaces when viewed in three dimensions. Likewise, bearing faces 329a, 329b are flat, defining frusto-conical surfaces when viewed in three dimensions.
[0086] Extending between and connecting the upper region 324 and the lower region 325 of the outer wall 318 is a generally short arcuate region or central surface 328 of the bearing race 322 of the outer wall 318. An apex or center 328a of the central surface 328 defines a radially innermost point of bearing race 322, i.e., apex 328a defines a minimum inner diameter of bearing race 322, as measured radially with respect to the central geometric axis of rotation blade R. Apex 328a of bearing race annular 322 is radially outward from the cylindrical top 345 of the driven gear. In other words, as best seen in Figure 14, the minimum inside diameter IDBR of bearing race 322 is radially outward (i.e., radially farther from the central geometric axis of blade rotation R) of a maximum outside diameter ODDG of the driven gear 340. As noted above, the first upper bearing surface 326 and the axially spaced second lower bearing surface 328 converge radially inwardly toward each other and toward the central surface 328 connecting the first and second bearing surfaces. bearings 326, 328. The central surface 328 defines the radially innermost region of the annular bearing race 322.
[0087] At an upper end 330, the V-shaped bearing race 322 terminates at an upper transition point 3181 between the vertical or cylindrical section 318k and the upper bearing surface 326. V-shaped bearing 322 ends at a lower transition point 318m which is at an intersection of a vertical line VBL extending from the vertical section 318k and the lower bearing surface 327. A short angled section 318n from the upper 318a of the outer wall 318 connects between the lowest transition point 318m of the annular bearing race 322 and the upper horizontal section 318e of the annular area 350. The short angle section 318n provides an axial clearance region between a generally horizontal underside 464 of the bearing rim of blade housing 462 and upper end 354 of annular area 350. Thus, lower end 332 of annular bearing race 322 is axially spaced from the upper end 354 of the annular area 350. When viewed in three dimensions, the bearing race 322 defines an annular volume 335. The annular volume 335, when viewed in cross-sectional view, is generally triangular, with a base 331 of the triangle being the vertical line VBL extending between the upper end 330 and the lower end 332 of the bearing race 322. The horizontal section 318e a the outer wall of the annular body 318 defines a boundary between the upper part 318a of the outer wall 318, which includes the raceway. bearing 322, and the middle portion 318b of the outer wall 318, which includes the annular area 350. In other words, the outer wall 318 includes the short angled section 318n, the horizontal section 318e of the outer wall 318, and the transition section angles 318g, which generally extend radially outward and slightly downwardly axially between the lower end 332 of the annular bearing race 322 and the outer radial surface 352 of the area. the annular 350. The substantially horizontal section 318e of the outer wall 318 of the body 310 defines the upper end 354 of the annular area 350 and extends between a lower end 332 of the annular bearing race 322 and the radially outer surface 352 of the annular area 350.
[0088] Both bearing race 322 and driven gear 340 are axially spaced from the upper end 312 of body 310 of rotary knife blade 300 and are axially spaced from each other by annular area 350. Both bearing race 322 and driven gear 340 are formed into, or machined from, respectively, the upper and lower portions 318a, 318b of the outer wall 318 of the blade body 310. The bearing race 322 and the driven gear 340 form or define parts of the outer wall 318 of blade body 310, as does annular area 350 and as does stepped protrusion 348 axially disposed below driven gear 340. Advantageously, the radially outward projection of annular area 350, defining the radially outermost diameter or ODB surface of the rotary knife blade 300 and its position between or intermediate the bearing race 322 and driven gear 340 attenuates the ingress of debris generated on the cutting edge and 361 within the blade-blade housing bearing structure 500, as comprised of the blade bearing race 322 and the blade housing bearing flange 462. In other words, the radially outward projection 351 of the annular area 350 includes the radially outer surface 352 which defines the radially outermost diameter or surface ODBB of the annular body 310 and the outermost diameter ODB of the rotary knife blade 300. The fact that the annular area 350 is positioned between the bearing race 322 and the gear Drive 340 inhibits debris that may have acted in its course within the driven gear region 340a moving upward within the blade-blade housing 500 bearing structure and specifically within the radially inwardly extending blade bearing track 322. Likewise and with advantage, the radially outward projection 351 defined by the annular area 350 inhibits debris that may have acted on your travel within the bearing structure of the blade-blade housing 500 to move downwardly within the driven gear 340. The annular area 350 of the rotary knife blade 300 is received within an annular coupling channel or recess 470 of the inner wall 452 of blade holder section 450 of blade housing 400. The inter-fitting of the annular area of blade 350 within annular channel 470 of the blade housing advantageously defines a labyrinth-type seal that attenuates or inhibits the egress of debris from of the rotary knife blade drive gear region 340a within the blade-blade housing bearing structure 550 and likewise attenuates or inhibits the egress of debris from the blade-blade housing bearing structure 550 within the region of the rotary knife blade drive gear 340a.
[0089] Additionally, the annular area 350 of the rotary knife blade 300 advantageously serves to limit, through a rigid stop, the axial movement of the blade 300 within the blade housing 400. The blade housing 400 is a split blade housing to allow expansion of the blade housing for the purpose of changing rotary knife blades. As explained above, sufficient movement or operational slack is required so that rotary knife blade 300 rotates relatively freely within blade housing 400 reducing friction and thereby reducing heat generated in the bearing interface region of the blade-blade housing 520. However, if the movement or operating clearance is too large, i.e. the diameter of the blade housing 400 is too large, for example, since the operator does not adjust the diameter of the blade housing. blade properly when changing rotary knife blades or for some reason while using the power operated rotary knife 100, the increased blade housing diameter causes the blade 300 to become excessively loose within the blade housing 400 , the annular area 350 functions as a hard stop to prevent excessive axial movement of the blade 300 within the blade housing 400. This is, as explained above, the annular area Air from blade 350 is received into or inter-fits in annular channel 470 of an inner wall 452 of blade support section 450 of blade housing 400. The U-shaped annular channel generally to side 470 is formed by a horizontal top edge 471, a vertical wall 472, and a horizontal bottom edge 474. When viewed in section, channel 470 defines an inner region 470a that is generally rectangular. Excessive movement of blade 300 relative to blade housing 400 in an axial upward direction UP would be stopped by contact or a hard stop between upper end 354 of annular area 350 and horizontal upper edge 471 defining annular channel 470. Excessive movement of blade 300 relative to blade housing 400 in an axial downward direction DW would be interrupted by contact between lower end 356 of annular area 350 and lower horizontal edge 474 of annular channel of blade housing 470.
[0090] The driven gear 340 includes a plurality or set of circumferentially spaced gear teeth 341. The individual teeth 342 of the gear teeth set 341 of the driven gear 340 extend radially outward from an origin or a cylindrical base or inner surface 343 defined by a bottom area 344 between adjacent gear teeth 343 to a cylindrical outer or top surface 345 defined by the respective top area 346 of the set of gear teeth 341. The cylindrical outer or top surface 345 defined by top areas 346 define a radially outermost region or surface 345a of driven gear 340, i.e., the cylindrical top 345 defines the maximum outer diameter ODDG of driven gear 340, as measured radially with respect to the central geometric axis of rotation R of the blade. In other words, the annular driven gear 340 includes an inner or base surface 343 and a radially spaced or superior outer surface 345, the outer or upper surface 345 defining the radially outermost surface or region 345a of the annular driven gear 340. The surface outer 345a of annular driven gear 340 is radially inwardly at apex 328a of central surface 328 of annular bearing race 322.
[0091] The driven gear 340 includes an upper end 349a and an axially spaced lower end 349b corresponding to a substantially horizontal upper section 318c and a substantially horizontal lower section 318p of the lower portion 318c of the outer wall 318 of the body 310. schematically shown in Figure 14, when viewed in three dimensions, the driven gear 340 defines an annular volume 347 bounded by the cylindrical base 343 on a radially inner side, the cylindrical top 345 on a radially outer side, the horizontal upper section 318o on one side or axially upper end 349a and horizontal lower section 318p on a side or axially lower end 349b of driven gear 340. Cylindrical top 345 of driven gear 340 is defined by a substantially vertical section 318q of outer wall 318. The substantially horizontal section 3181f of outer wall 318, which defines the lower end 356 d annular area 350 is radially aligned with and continues from horizontal top section 318o defining upper end 349a of driven gear 340. As best seen in Figure 14, annular volume 347 defined by driven gear 340, when viewed in the view at cut, it is usually rectangular. The annular volume 347 of the driven gear 340 is bounded by the cylindrical origin 343 and the cylindrical top 345 of the driven gear 340 and by the horizontal and lower sections 318o, 318p of the outer wall 318 of the blade body 310. In an example embodiment, the driven gear 340 comprises a spur gear where the set of gear teeth 341 are involute gear teeth, i.e. the profiles of gear teeth 342 are enveloped in a circle. Being a spur gear, the driven gear 340 being cylindrical or disc-shaped and the teeth 342 of the driven gear 340 projecting radially outwardly relative to the central axis of rotation R of the blade. Viewed axially, the wall or edge of each tooth 342 is straight and aligned with the central geometric axis of rotation R of the blade. The configuration of the rotary knife blade 300, where the set of gear teeth 341 of the driven gear 340 are both axially spaced from the upper end 312 of the knife blade body 310 and internally displaced from the outermost point 352 of the outer wall 318 blade body, sometimes being referred to as a “blind gear tooth” configuration.
[0092] Advantageously, the driven gear 340 of the rotary knife blade 300 of the present disclosure is in a relatively protected position relative to the knife blade body 310. That is, the driven gear 340 is in a position over the knife blade body 310 where less likely to have damage to gear teeth set 341 during handling of rotary knife blade 300 and, during operation of the power operated rotary knife 100, there is less ingress of debris such as , small pieces of fat, meat, bone and cartilage generated during cutting and trimming operations, in the region of gear teeth 340a. Horizontal section 318f of outer wall 318 extends substantially horizontally or radially outward from upper end 349a of driven gear 340 and defines lower end 356 of annular area 350. In an example embodiment, the outer diameter of ODDG driven gear is 5.00 in. and the driven gear 340 comprises a spur gear with 158 gear teeth at a diametric pitch 32 and a pressure angle of 20°. In an example embodiment, a total axial height of the rotary knife blade 300 is approximately 1.27 cm (0.500 inches).
[0093] Lower section 318c of outer wall body 318 axially below driven gear 340 defines radially inwardly stepped protrusion 348. Protrusion 348 is defined by a vertical section 318i of outer wall 318, which defines a radially inward surface external protrusion 348, and a horizontal section 318j defining the lower end 314 of the annular body 310. Debris generated at the cutting edge 361 by virtue of the rotation of the blade 300 and the movement of the blade 300 through the material being cut trimmed tend to move upward along the outer wall 368 of the blade section 360. Advantageously, the horizontal section 318j of the protrusion 348 prevents such debris from moving along the outer wall 368 of the blade section 360. to enter the region of the driven gear 340. Likewise, as noted above, the horizontal projection 351 defined by the annular area 350 advantageously prevents the movement of debris along the wall. and outer 318 of the annular body 310 moving from the driven gear region 340 to the blade bearing track region 322 and vice versa. In other words, the ratio of the respective diameters of bearing race 322 and driven gear 340, where the outer diameter ODDG of the driven gear 340 is smaller than the IDBR inner diameter of bearing race 322, together with the radial extension of the area intermediate annular 350 defining the maximum outer diameter ODB of the rotary knife blade 300 and the maximum outer diameter ODBB of the annular body 310, advantageously inhibits the ingress of debris into the blade bearing track 322 which is generated at the cutting edge 36. The surface radially outer 352 of annular area 350 is radially outward from outer surface 345a of annular driven gear 340 and radially outward from upper and lower ends 330, 332 of annular bearing race 322. Inner surface 343 of driven gear is radially spaced to off from the vertical radially outer wall 318i of the protrusion 348.
[0094] The inner wall 306 of the rotary knife blade 300 is generally frusto-conical to provide smooth movement of the cut or trimmed material in an upward direction UP from the cutting opening CO, defined by the cutting edge of the blade 361, to the outlet opening EO defined by the upper end 312 of the blade annular body 310. In the blade section 360 of the rotary knife blade 300, the inner and outer walls 366, 368 are generally parallel and define substantially frusto-conical surfaces 366a, 368a , respectively. Inner wall 366 extends from cutting edge 361 upward and outward along a generally straight line at an angle defined by the blade's cutting angle CA. In the annular body section 310 of the rotary knife blade 300, the inner wall 316 includes a generally S-shaped vertically oriented lower transition portion 317a and an upper linear portion 317b. By virtue of the S-shaped transition portion 317a, the upper linear portion 317b of the inner wall 316 of the annular body 310 is radially inwardly displaced from an extension of the linear inner wall 366 of the blade section 360. The upper linear portion 317b if, however, extends upward and outward along a generally straight line at an angle to the cut plane CP that is substantially the same as the blade cut angle CA (Figure 14). Thus, the upper linear portion 317b of the inner wall of the body 316 is substantially parallel to the inner wall 366 of the blade section 360. In other words, the inner wall 316 of the body 310 includes or defines the substantially frusto-conical surface 316a. The frusto-conical surface 316a of the inner wall 316 of the body 310 is substantially parallel and radially displaced from the frusto-conical surface 366a of the inner wall 366 of the blade section 360. As discussed elsewhere, other designs, configurations and sizes of Rotary knife blades may also be used with the power operated rotary knife 100. 400 Blade Housing
[0095] In an example embodiment of the present disclosure, the blade housing 400, i.e., the annular split ring 401, includes the mounting section 402 and the blade support section 450. The blade support section 450 is extends around all 360 degrees (360°) of the circumference of blade housing 400. Blade support section 450, including inner and outer walls 452, 454 of blade support section 450, is centered on a line of CBH center (Figures 16 and 19). When in mounted combination 500 with the rotary knife blade 300, the centerline of the blade housing CBH is substantially coincident with the central axis of rotation R of the rotary knife blade. In other words, in the assembled combination 500, the rotary knife blade 300 and the blade support section 450 of the blade housing 400 are substantially concentric with the rotary knife blade central axis of rotation R. Mounting section 402 extends radially outward from blade holder section 450 and extends at an angle of approximately 120°. In other words, blade housing mounting section 402 extends approximately 1/3 of the way around the circumference of blade housing 400. In the region of mounting section 402, mounting section 402 is the mounting section. 450 blade holder overlap. Mounting section 402 is both axially thicker and radially wider than blade holder section 450. Blade housing mounting section 402 includes an inner wall 404 and a radially spaced outer wall 406 and a first upper end 408 and an axially spaced second lower end 410. Slot 401a of blade housing 400 extends from inner wall 404 through outer wall 406 of mounting section 402 to allow expansion of the circumference of the blade housing or the diameter of the blade. BHD blade housing or blade housing circumference. Advantageously, a blade housing 400 includes a blade housing diameter expanding mechanism 480 that provides an efficient and accurate way for an operator, of the power operated rotary knife 100, to expand or contract the blade housing diameter. 400 to either change the run/run clearance of rotary knife blade 300 within blade housing 400 or for the purpose of changing rotary knife blade 300.
[0096] As best seen in Figures 15-22, the mounting section 402 is both axially thicker and radially wider than the blade support section 450. At the front ends 412, 414 of the mounting section 402, there are tapered regions 416, 418 that transition between the top end 408, bottom end 410 and outer wall 406 of the mounting section and the corresponding top end 456, bottom end 458 and an outer wall 454 of the blade holder section 450. Blade housing mounting section 402 includes a first fixed mounting insert 420 and a second movable mounting insert 422 that is slidably captured within an expansion slot 423 formed in blade housing mounting section 402 .
[0097] Expansion slot 423 is generally oval and slightly arched in plan view. Fixed mounting insert 420 and movable mounting insert 422 are circumferentially spaced apart and are on opposite sides of the slot of blade housing 401a. The movable mounting insert 422 and expansion slot 423 form part of the blade housing diameter expansion mechanism 480. The stationary mounting insert 420 extends between the upper and lower ends 408, 410 of the mounting section 402m. Slide mounting insert 422, which is captured in expansion slot 423, extends between upper end 408 of mounting section 402 and a top surface 494 of an arcuate plate 490 of a blade housing diameter mechanism 480 Mounting inserts 420, 422 define threaded openings 420a, 422a. Blade housing mounting section 402 is received in a seating region 252a defined by arcuate mounting base 252 of frame body 250 and is secured to frame body 250 by a pair of threaded fasteners 170, 172. Specifically, when the blade housing mounting section 402 is seated in the seating region 252a of the frame body 250, an upper end portion 408 of the mounting section 402 seats against a top wall 276 (Figure 28) of the mounting base frame 252 , a top end or top wall portion 408 of the mounting section 402 rests against an inner wall 274 of the mounting base frame 252, and a central portion 411 of the bottom end or bottom wall 410 of the mounting section 402 rests against. a bottom wall 278 of the mounting base frame 252. The bottom wall 278 of the mounting base frame 252 is defined by a distal or forward portion 283 of a rectangular base. center 280 of the frame body 250. The pair of threaded fasteners 270, 272 extend through threaded openings 260a, 262a defined in a pair of arcuate arms 260, 262 of the frame body 250 and threaded into threaded openings 420a, 422a of the blade housing mounting inserts 420, 422 for releasably securing blade housing 400 to frame body 250 and thereby coupling blade housing 400 to gearbox assembly 210 of head assembly 200 .
[0098] The expansion slot 423 includes an inwardly extending upper shoulder 423a adjacent the upper end 408 of the mounting section 402. This edge 423a limits the axially upward movement of the movable mounting insert 422 within the expansion slot 423. Axial downward movement of movable mounting insert 422 is limited by upper surface 494 of arcuate plate 490 of blade housing diameter adjustment mechanism 480. As fastener 272 is tightened, mounting insert 422 is pulled upward and abuts against the inwardly extending edge 423a of expansion slot 423. Mounting insert 422 is thus held stationary within expansion slot 423 by the withdrawal action of threaded fastener 272. When both fasteners 270, 272 are fully tightened , the blade housing mounting section 402 (and thus the blade housing-blade 500 combination) is securely attached to the arcuate arms 260, 262 of the blade body. structure 250.
[0099] The mounting section 402 further includes a gear recess 424 that extends radially between inner and outer walls 404, 406. The gear recess 424 includes an upper clearance recess 426 that does not extend the entire distance to the inner wall and a wider lower opening 428 extending between and through inner and outer walls 404, 406. The upper clearance recess 426 provides clearance for the pinion gear 610 and an axially oriented first bevel gear 652 of the gear. dual drive 650. Bottom opening 428 is sized to receive the radially extending second spur gear 654 of the gearbox 650 dual drive gear 650 and thus provide the interface or engagement of the second spur gear 654 and the blade driven gear 340 rotary cutter 300 for rotating knife blade 300 relative to blade housing 400.
[0100] Advantageously, the blade housing 400 and specifically the blade housing mounting section 402 includes the blade housing diameter adjustment mechanism 480 (better seen in Figures 15-18) of the present description to enable for the operator to quickly and accurately expand and contract the blade housing diameter for the purpose of removing a rotary knife blade and replacing it with another rotary knife blade and to allow the operator to quickly adjust and precise, the blade housing diameter to provide adequate running or operating clearances for the blade-blade housing bearing interface structure 550. When a new rotary knife blade 300 is installed in the blade housing 400, using the Blade Housing Diameter Mechanism 480 and a Co-Participating Hand Tool 495 (Figure 50), Split Blade Housing Diameter 400 can be precisely adjusted by the operator. l so that an appropriate amount of operating or running clearance is provided between the rotary knife annular bearing track 322 and the blade housing bearing flange 462 such that the blade 300 rotates relatively freely within. of blade housing 400, but without undue clearance that could result in undesirable blade vibration.
[0101] Blade housing diameter adjusting mechanism 480 includes a circumferentially extending arcuate section 482 defining a lower portion 407b of outer wall 406 of mounting section 402. blade housing 401a, comprises a set of radially outwardly extending spur gear teeth 484. The arcuate gear section 482 is adjacent to the lower end 458 of the mounting section 402. The individual teeth 485 of the gear set teeth 484 of the arcuate gear section 482, extend radially outward from an inner or base surface or cylindrical origin 486 defined by a bottom area between gear teeth 485 adjacent to a cylindrical outer or top surface 487 defined by respective regions of top of the set of gear teeth 484, defining a spur gear. Viewed axially, and as best seen in Figures 16 and 18, each tooth 485 of the set of gear teeth 484 includes a pair of converging gear tooth faces or walls 485a. Each of the gear tooth faces 485a of each tooth 485 of the gear tooth set 484 is straight and extends axially in a direction that is substantially parallel to the centerline of the CBH blade housing, which is coincident with the axis. geometric center of blade rotation R, in the assembled blade-blade housing 500 combination. The arcuate gear section 482, including both the inner and outer surfaces 486, 487 of the arcuate gear section 482, extends radially outward from a upper portion 407a of outer wall 406 of mounting section 402 which is disposed axially above arcuate gear section 482.
[0102] The hand tool 495 is provided to actuate the blade housing diameter adjusting mechanism 480 to adjust the blade housing diameter. Hand tool 496 includes a handle 496 and a shaft 497 extending axially from the handle 496. A lower end portion 497a of shaft 497 defines a spur gear top 498 sized to engage and mesh with the spur gear assembly 484 of arcuate gear section 482.
[0103] The radial recess of the upper part 407a of the outer wall 406 relative to the arcuate gear section 482 provides the clearance such that the spur gearing top 497 of the hand tool 495 can clean the upper part 407a and, when moved axially downwardly through an axial through hole 265 (Figure 3) of arcuate arm 262 of frame body 250, can engage arcuate gear section 482. To expand or contract blade housing diameter 400 using hand tool 495, the operator must first sufficiently loosen the threaded fastener 272 which passes through the arcuate arm 262 of the frame body 250 and threads into the threaded opening 422a of a slide mount insert 422. the threaded fastener 272, the operator then positions the hand tool 495 such that the axis 487 of the hand tool 495 is axially aligned with the axial through hole 265 of the arcuate arm 262 of the hand tool body. frame 250. The operator moves the hand tool 495 axially downward so that the top of the spur gear 497 of the hand tool shaft 497 passes through the top 407a of the outer wall 407 and moves down to engage and engage with the arcuate gear section 482 of mounting section 402. The operator then appropriately turns the handle 496 clockwise or counterclockwise to expand or contract the blade housing diameter as desired. Rotation of handle 496 of hand tool 495 causes rotation of the top of spur gear 497 and corresponding arcuate movement of arcuate gear section 482 of blade housing 400 along an outer circumference defined by outer wall 406 of the blade housing. blade housing assembly. Depending on a direction of rotation of the 496 handle, the blade housing diameter is quickly and accurately expanded or contracted.
[0104] Advantageously, since the radially outwardly arcuate gear section 482 defines a spur gear, the hand tool insert 495 is from above the blade housing 400. This orientation and tool position 495 with respect to the grip assembly 110 and the blade housing 400 allows the operator to easily and securely grip the grip assembly 110 of the power operated rotary knife 100 with one hand, while positioning and rotating the hand tool 495 to adjust the blade housing diameter with the other hand. Additionally, the operator, looking down on the power operated rotary knife 100 from which is essentially a top plan view (Figure 3) has a clear view of the blade housing diameter change as the operator rotates the handle 496 of the hand tool 495 from above the rotating power-operated knife 100.
[0105] In an example embodiment, the arcuate gear section 482 is formed on an outer peripheral wall 491 of an arcuate plate 490 of the blade housing diameter adjusting mechanism 480. The arcuate plate 490 is affixed to a recessed area 420 of the bottom or end surface 410 of mounting section 402 by a pair of threaded fasteners 493. The pair of threaded fasteners 493 passes through respective openings 492 near the opposite end of plate 490 and threads into threaded openings 432 in recessed area 430 of mounting section 402. When assembled, arcuate plate 490 defines a lower end portion 410 of mounting section 402, and spur gear set 484 of arcuate gear section 482 extends to define a lower end portion 410 of the mounting section 402. The arcuate plate 490 functions to capture the sliding mounting insert 422 into the arcuately extending groove 423. That is, the plate 490 prevents insert 422 from falling out of groove 423 in an axially downward direction DW. It should be understood that the arcuate gear section 482, as opposed to being formed on the plate 490, could also be formed directly on the outer wall of the mounting section 402, adjacent to the lower end 410 of the mounting section 402.
[0106] As best seen in Figures 10 and 2123, blade support section 450 includes annular inner wall 452 and annular radially spaced outer wall 454. Blade support section 450 further includes a generally upper first end. flat 456 and a generally flat axially spaced second lower end 458. Blade support section 450 extends over the entire 360° of the circumference of blade housing 400. Blade support section 450 in a region of mounting section 402 is continuous with and the inner wall of the blade holder section 452 forms a part of the inner wall 404 of the mounting section 402. As can be seen in Figure 21, a part 404a of the inner wall 404 of the mounting section 402 of the housing. blade 400 within horizontally extending dashed lines IWBS constitutes both an inner wall portion 404 of mounting section 402 and an inner wall portion 452 of blade support section 450. That is, the inner wall 404 of the mounting section 402 is coincident with the inner wall 452 of the blade support section 450. The dashed lines IWBS substantially correspond to an axial extension of the inner wall 452 of the blade support section 450 , that is, the lines IWBS correspond to the upper end 456 and the lower end 458 of the blade support section 450.
[0107] As seen in Figure 23, the inner wall 452 of the blade holder section 450 includes an upper portion 452a, a middle portion 452b, and a lower portion 452c extending between the first upper end 456 and the second lower end 458 of blade holder section 450 of blade housing 400. Top 452a of inner wall 452 of blade holder section extends downward from first upper end 456 of blade holder section 450 and includes a first short vertical or axial section 452d and an arcuate inward spare section 452e. The arcuate inwardly protruding section 452e defines the blade housing bearing region 460, specifically, the radially inwardly extending annular blade housing bearing flange 462. The blade housing bearing flange 462 defines the bearing region 460 of blade housing 400 and is part of blade-blade housing bearing frame 550. Annular bearing flange 462 is not continuous around the entire 360° of blade holder section 450. best seen in Figure 22, ledge 462 comprises arcuate ledge sections 462a interrupted by regions or undercut sections 468 of ledge 462. and/or other cut debris that can become trapped and accumulate in the bearing interface region of the blade-blade housing during operation of the knife 100. In an example embodiment, bearing bead 462 includes eight bead sections or projections 462a and eight bead sections 468. It has been found that for the large diameter rotary knife blade 300, this specific combination and the spacing of the bead sections 462a and recessed sections 468 is suitable for stability and to reduce vibration of the rotary knife blade 300 within the blade housing 400 and to facilitate the drainage/exit of cutting debris from the bearing interface region of the housing. blade-blade 520. In an example embodiment, the eight recessed sections 468 each extend at an angle of approximately 19°, while seven of the eight bearing flange sections 462a extend at an angle of approximately 23°. The fifteen bearing bead sections 462b, which connect the blade housing slot 401a, are radially larger than the remaining fourteen bearing bead sections 462a and extend at an angle of approximately 47°. It has also been found that having a bearing bead section connecting the slot 401a of blade housing 400 is advantageous in terms of blade stability and reduced vibration of blade 300 within blade housing 400.
[0108] The annular bearing flange 462 and specifically the bearing flange sections 462a, when viewed in section, are generally semicircular and each defines a radially arcuate inwardly facing surface 465. The inwardly facing surface 465 of each bearing flange section 462a includes three arcuate sections 452f, 452h, 452j, interrupted by a pair of sloping upper and lower sections 452g, 452i. Arched sections 452f, 452h, 452j share a common radius of curvature and center point. The upper and lower sloping sections 452g, 452i define the upper and lower planes 465a, 465b, respectively, of the bearing bead 462. The upper and lower planes 465a, 465b of the bearing bead 462 define the upper and lower bearing faces 466a, 466b. Upper and lower bearing faces 466a, 466b of bearing flange 462 abut against upper and lower bearing contact surface 326, 327 of bearing race 322 of rotary knife blade 300 to support blade 300 for about rotation. of its central geometric axis of rotation R. In other words, the upper and lower planes 465a, 46Sb of bearing flange 462 abut against upper and lower bearing faces 329a, 329b of blade bearing race 322 to support blade 300 for rotation about the central geometric axis of rotation R of the blade. As best seen in Figure 23, the upper bearing face 466a converges in the direction of proceeding towards the lower bearing face 466B and, similarly, the lower bearing face 466b converges in the direction of proceeding towards the face of top bearing 466a.
[0109] Observing the bearing edge of the blade housing 460 in two dimensions, the lower arcuate section 452j transitions within a radially or horizontally extending section 452k that defines a boundary between the upper 452a and the median 452b of the inner wall of blade housing 452. Of course, in the three dimensions of annular blade housing 400, the horizontally extending section 452k would define an annular disk. The second or middle portion 452b of the inner wall of the blade housing 452 defines the annular recess or channel 470 extending within the inner wall 452 and which is sized to receive the extension of the annular area 350 of the outer wall 318 of the rotary knife blade 300. A horizontally extending section 452k defines the upper edge 472 of the annular channel 470, a vertical section 452l of the inner wall 452 defines the vertical wall 472 of the annular channel 470, and a horizontally extending section 452m defines the lower edge 474 of the annular channel 470. vertical wall 472 of annular channel 470, in turn, defines radially outer surface 473 of annular channel 460. Radial outer surface 473 of annular channel 470 defines a maximum diameter MAXIDBH of inner wall of blade housing 452. As previously mentioned, the inter-fitting of the rotary knife blade annular area 350 and the blade housing annular channel 470 define a labyrinth-type seal to attenuate entry. from debris driven gear region of rotary knife blade 340a within blade-blade housing bearing structure 550 and attenuate debris ingress from blade-blade housing bearing structure 550 within the region of 340a rotary knife blade driven gear.
[0110] The horizontally extending section 452m defines a boundary between the middle portion 452b and the lower portion 452c of the inner wall 452 of the blade support section 450 of the blade housing 400. The lower portion 452c of the inner wall 452 of the support section blade housing 450 of blade housing 400 includes a radially inwardly stepped shoulder 475 that receives driven gear 340 of rotary knife blade 300 and a radially inwardly stepped lower projection or cap 478 of blade holder section 450 of the blade housing. blade 400, which extends inwardly in close proximity to protrusion 348 formed on outer wall 318 of rotary knife blade 300. Stepped shoulder 475 is defined by the horizontally extending section 452m that defines lower edge 474 of annular channel 470, a vertical section 452n defining a vertical wall of stepped shoulder 475, and a horizontally extending section 452o defining an upper edge 479a of the cap. the bottom of blade housing 478. Bottom cap 478 is defined by horizontally extending section 452o and vertical section 452p defining a vertical wall 479b and radially inner surface 479c of cap 478. A lower edge 479d of cap 478 is defined by bottom end 458 of the blade holder section 450. The radially inner surface 479c of the cap 478 defines a minimum diameter MINIDBH of the inner wall of the blade housing 452. The radial extensions of both the blade housing bearing flange 462 and the stepped shoulder 475 of the inner wall of blade housing 452 are within minimum diameter MINIDBH defined by cap 479 and maximum diameter MAXIDBH defined by annular channel 470. Blade housing cap extending radially inwardly 478, which is in proximity to the protrusion of the rotary knife blade 348 advantageously provides a labyrinth-type seal to inhibit the entry of debris traveling along. that of the outer wall 368 of the blade section 360, which may have been generated at the cutting edge 361 of the blade 300 during cutting or trimming operations, within the driven gear region 341a of the rotary knife blade 300.
[0111] The outer wall 454 of the blade support section 1450 of the blade housing 400 includes an arcuate transition portion 454a that extends radially outward and upward from the lower end 458 of the blade support section 450, which defines the bottom edge 479d of cover 478.
[0112] Transition portion 454a connects lower end 458 of blade support section 450 and a frusto-conical section or portion 454b. The frusto-conical portion 454b slopes outwardly from the central geometric axis of rotation R of the blade at substantially the same angle as that of the outer wall 368 of blade section 360 of the rotary knife blade 300, so as to essentially continue. the angle and extent of the outer wall of the blade section 68 to reduce drag of the blade housing-blade combination 500 being moved through the material cut or trimmed by the operator. Reducing drag of the 500 blade housing combination advantageously reduces operator effort and increases component longevity. The frusto-conical portion 454b transitions within a vertical portion 454c that extends to the first upper end 456 of the blade support section 450 of the blade housing 400. The transition between the frusto-conical portion 454b and the vertical portion 454c of the outer wall 454, when viewed axially, is approximately at the axial level or height of the upper edge 471 of annular channel 470 of inner wall 452. The friction or drag experienced by the operator as the rotating power-operated knife 100 is manipulated by the operator to move through of a product is dependent, among other things, on the cross-sectional shape or configuration of the blade-blade housing combination 500 in a CR cutting region of the assembled combination 550. As best seen in Figure 3, the cutting region CR of the 500-blade housing combination is approximately 240° from the entire 360° of the combination periphery. The cut region CR excludes approximately 120° from the periphery of the blade housing-500 combination occupied by the mounting section 402 of the blade housing 400.
[0113] The 500 blade housing combination is configured and designed to be as smooth and continuous as it is practical. As a layer of material is cut or trimmed from a product being processed (for example, a layer of fabric or a layer of meat or fat cut from an animal carcass), moving the power-operated rotary knife 100 in a cutting direction such that the rotary knife blade 300 and blade housing 400 move along and through the product to cut or trim the layer of material. As the power operated rotary knife 100 is moved by the operator, the edge of the blade 361 cuts the layer forming a cutting portion of the layer. The cutting portion moves along a course of cut or trimmed material through the cutting opening CO of the blade-blade housing combination 500 as the power-operated rotary knife 100 advances through the product.
[0114] A new outer surface layer is formed as the layer is cut from the product. The cutting portion of the layer slides along the inner walls 366, 316 of the blade section 360 and the body 310 of the rotary knife blade 300, while the new outer surface layer slides along the respective outer walls 368, 454 of the blade section. blade 360 of knife blade 300 and blade holder section 450 of blade housing 400. A smooth transition between the outer wall of blade section 368 of knife blade 300 and the outer wall of blade holder section 454 of the blade housing 400 is provided by the radially extending lower short cap portion 478 of the blade housing 400 and the radially extending protrusion 348 on the lower end 314 of the rotary knife blade body 310. The blade housing-blade 500 combination in the CR cutting region is formed to enhance the possible reduction of drag and friction experienced by the operator when handling the 100 power-operated rotary knife when performing cutting or steel operations. stop. 200 head set
[0115] The head assembly 200 includes the frame or frame body 250 and the gearbox assembly 210. The gearbox assembly 210 includes a gearbox housing 212 and the gear train 604. gear 604 is supported by gear case housing 212. Gear train 604 includes, in an example embodiment, pinion gear 610 and drive gear 650. Gear case assembly 210 includes gear train 604, along with a first bearing bracket assembly 630 which rotatably supports pinion gear 610 and a second bearing bracket assembly 660 rotatably supporting pinion gear 650.
[0116] As can best be seen in Figures 2, 8 and 24-25, the pinion gear 610 is supported for rotation around the geometric axis of rotation of the PGR pinion gear by the bearing bracket assembly 630, which, in an example embodiment, includes a larger sliding bush 632 and a smaller sliding bush 640. A front facing surface 624 of the top meshing 614 of the pinion gear 610 includes a central recess 626 that is substantially circular in cross section and is centered at around the PGR rotation axis of the pinion gear. The center recess of pinion gear 626 receives a cylindrical rear portion 642 of smaller sliding bushing 640. Smaller sliding bushing 640 functions as an axial bearing and includes an enlarged annular head 644 providing a bearing surface for the top of pinion gear 614 and confines the axial travel of the pinion gear 610 in the forward direction FW, that is, the travel of the pinion gear 610 along the geometric axis of rotation PGR of the pinion gear, in the forward direction FW.
[0117] The smaller slip bushing 640 is attached to the frame body 150 by a threaded fastener 646. The larger slip bushing 632 is supported within a suitable cavity 229 of the inverted U-shaped front section 218 of the gearbox housing 212 , while the flared forward head 636 of the slide bushing 632 fits within a suitable forward cavity 226 of the U-shaped front section 218 of the gearbox housing 212.
[0118] A plane 638 of the flared forward head 636 of the larger slip bushing 632 inter-matches with a plane 228 of the U-shaped front section 218 of the gearbox housing 212 to prevent rotation of the slip bushing 632 within the housing of gearbox 212. The cylindrical body 639 of the larger slip bushing 632 defining the center opening 634 provides radial bearing support for the pinion gear 610. The flared head 636 of the slip bushing 632 also provides an axial bearing surface for a rear ring of gearing top 614 to prevent axial movement of pinion gear 610 in the backward direction RW, ie, the travel of pinion gear 610 along the geometric axis of rotation PGR of the pinion gear in the backward direction RW. Alternatively, unlike a pair of sliding bushings 632, 640, bearing bracket assembly 630 for pinion gear 610 may comprise one or more ball or roller bearing assemblies or a combination of roller bearing assemblies/ balls and plain bearings.
[0119] The drive gear 650 is a double gear that includes the first bevel gear 652 and a second spur gear 654, arranged in a stacked relationship, about a rotation axis DGR of the drive gear 650. The rotation axis PGR of the drive gear is substantially parallel to the rotation axis R of the rotary knife blade. The drive gear, of the first bevel gear 652, meshes with the pinion gear 610 to rotatably drive the drive gear 650 about the drive gear geometry axis DGR rotation. The second spur gear 654 of the drive gear engages the driven gear 340 of the rotary knife blade 300, forming an involute drive gear, to rotate the knife blade 300 about the geometric axis of rotation R of the blade. Second gear 654 comprises a spur gear including a set of involute gear teeth 656. Spur gear 654 engages and drives driven gear 340 of knife blade 300 to rotate the knife blade about its geometric axis. of rotation R. Since the spur gear 654 of the drive gear 650 and the driven gear 340 of the knife blade 300 have geometric axes of rotation DGR, R that are parallel (ie, a spur drive gear ) and since the gears 654, 340 comprise an involute drive gear 658, there is less wear on the respective gear teeth than on other drive gears, where the geometric axes of rotation are not parallel, and where no one is used. involute drive gear.
[0120] The drive gear 650 is supported for rotation of the bearing support assembly 660. The bearing support assembly 660, in an example embodiment, comprises a ball bearing assembly 662 that supports the drive gear 650 for rotation about the geometry axis of rotation DGR of the drive gear. The drive gear bearing support assembly 660 is received in a central opening 670 defined by the drive gear 650 and is secured to a downwardly extending projection 242 of the inverted U-shaped front section 218 of the gearbox housing 212 In an example embodiment, the ball bearing assembly 662 includes a stacked pair of ball bearing assemblies 662a, 662b. A threaded end portion of fastener 672 and screws into a threaded opening 240 defined in a rod 243 of the projection extending downwardly 242 of the inverted U-shaped front section 218 of gearbox housing 212. Fastener 672 secures the ball bearing assembly 662 to a gearbox housing 212. Alternatively, unlike a ball bearing assembly, bearing bracket assembly 660 may comprise one or more sleeves or sliding bearings.
[0121] The gear train 604 is part of the drive mechanism 600, which part is external to the power-operated rotary knife 100, which provides motor power to rotate the rotary knife blade 300 relative to the blade housing 400. drive mechanism 600 includes external drive motor 800 and flexible shaft drive assembly 700, which is detachably secured to handle assembly 110 by shaft drive lock assembly 175. Gear train 604. of the power operated rotary knife 100, transmits the rotation force from a rotary drive shaft 702 of the flexible shaft drive assembly 700, through the pinion and drive gears 610, 650, to rotate the rotary knife blade 300 in relation to the blade housing 400.
[0122] As best seen in Figures 2, 8, and 27-28, the frame body 250 of the head assembly 200 includes the arcuate mounting base 252 at a forward or front end of the arcuate frame body 250. arcuate mount 252 defines seating region 252a for mounting section 402 of blade housing 400 so that blade housing-blade 500 combination can be removably affixed to frame body 250. 250 also defines a cavity or opening 255 that slidingly receives the gearbox housing 212, as the gearbox housing 212 is displaced in a forward direction F along the longitudinal axis LA of the gearbox assembly. handle 110 toward the frame body 250. When the gearbox housing 212 is fully inserted into the frame cavity 255 and secured to the frame body 250 by a pair of threaded fasteners 292, the ac gear. Drive 650 of gear train 604 engages and meshes with driven gear 340 of rotary knife blade 300 to rotate blade 300 about its geometric axis of rotation R.
[0123] Frame body 250 releasably couples blade-blade housing combination 500 to gearbox housing 212 to form head assembly 200 of power operated rotary knife 100. handle assembly 110 is secured or mounted to the head assembly 111 by the handle piece retainer assembly 150 to complete the power operated rotary knife 100. The central elongate core 152 of the handle piece retainer assembly 150 extends through a central through hole 122 of the handle piece 120 and threads into the gearbox housing 212 to secure the handle piece 120 to the gearbox housing 212. Gearbox Housing 212
[0124] As best seen in Figures 2, 8 and 24-26, the gearbox housing 212 includes the generally cylindrical rear section 216 (in the rear direction RW away from the blade housing 400), the front section shaped like a Inverted U 218 (in forward direction FW towards blade housing 400) and a generally rectangular base section 220 disposed axially below front section 218. Gearbox housing 212 includes the gearbox cavity or opening 214 defining a through hole 215 extending through the gearbox housing 212 from a rear end 222 to a front end 224. Through hole 215 extends generally along the longitudinal axis LA of the handle assembly. The inverted U-shaped front section 218 and the cylindrical rear section 216 combine to define an upper surface 230 of the gearbox housing 212.
[0125] The gearbox housing 212 also includes a generally rectangular shaped base 220 that extends downwardly from the inverted U-shaped front section 218, i.e. away from the upper surface 230. The rectangular base 220 includes a front wall 220a and a rear wall 220b, as well as a bottom wall 220c and a top wall 220d, all of which are generally flat. First and second arcuate recesses 220e, 220e are extending radially into front wall 220a of rectangular base 220. First arcuate recess 220e is an upper recess, i.e. upper recess 220e is adjacent to a lower portion 241 of the Inverted U-shaped front section 218 and is slightly offset below the upper wall 220d of the rectangular base 220. The second arcuate recess 220f is a lower recess and extends through the lower wall 220c of the rectangular base 220.
[0126] The lower portion 241 of the inverted U-shaped front section 218 includes the downwardly extending projection 242. The downwardly extending projection 242 includes the cylindrical shaft portion 243 and defines the threaded opening 240 extending through the projection 242. Central geometry axis through threaded aperture 240 defines and is coincident with drive gear DGR rotation axis 650. Upper and lower arcuate recesses 220e, 220f are centered on drive gear DGR rotation axis and axis central geometric of the threaded opening 240.
[0127] The through hole 215 of the gearbox housing 212 provides a receptacle for the pinion gear 610 and its associated bearing bracket assembly 630 while the upper and lower arcuate recesses 220e, 220f provide clearance for the gearbox. drive 650 and its associated support bearing assembly 660. Specifically, with respect to bearing support assembly 630, a cylindrical body 637 of the larger sliding bushing 632 fits within the cylindrical cavity 229 of the inverted U-shaped front section 218 An enlarged forward head 636 of the slide bushing 632 fits into the front cavity 226 of the front section 218. The cylindrical cavity 229 and the front cavity 226 of the inverted U-shaped front section 218 are both part of the through hole 215.
[0128] In relation to the upper and lower arcuate recesses 220e, 220f, the upper recess 220e provides clearance for the first bevel gear 652 of the drive gear 650, as the drive gear 650 rotates around its geometric axis of rotation DGR over the first bevel gear 652 being driven by pinion gear 610. The wider lower recess 220f provides clearance for the second spur gear 654 of the drive gear 650 as the spur gear 654 co-acts with the driven gear 340 to rotate rotary knife blade 300 about its geometric axis of rotation R. Downwardly extending projection 242 and shank 243 provide seating surfaces for ball bearing assembly 662, which supports drive gear 650 for the rotation within the rectangular base 220 of the gearbox housing 212.
[0129] An inner surface 245 of the cylindrical rear section 216 of the gearbox housing 212 defines a threaded region 249 adjacent to the proximal end 222 of the gearbox housing 212. The threaded region 249 of the gearbox housing 212 receives a threaded engagement portion 162 of the elongated central core 152 of the handle piece retaining assembly 150 to secure the handle piece 120 to the gearbox housing 212.
[0130] An outer surface 246 of the cylindrical rear section 216 of the gearbox housing 212 defines a first portion 248 adjacent to the proximal end 222 and a second larger diameter portion 247 disposed forwardly or in an advanced direction FW of the first portion 248. The first portion 248 of the outer surface 246 of the cylindrical back portion 216 of the gearbox housing 212 includes a plurality of axially extending splines 248a. The plurality of splines 248a accept and inter-engage with a plurality of ribs 126 (Figure 2) formed on an inner surface 121 of a distal end portion 128 of the handle piece 120. The plurality of supporting splines 248a of the housing housing gears 212 and the plurality of ribs 126 of the handle piece 120 allow the handle piece 120 to be oriented in any desired rotational position relative to the housing of the gearbox 212.
[0131] The second larger diameter portion 247 of the outer surface 246 of the cylindrical rear section 216 of the gearbox housing 212 is configured to receive a spacer ring 190 (Figure 2) of the grip piece retaining assembly 150. The ring spacer 190 abuts and rests against a stepped shoulder 247a defined between the cylindrical rear section 216 and the inverted U-shaped front section 218 of the gearbox housing 212. That is, an upper portion 234 of the U-shaped front section inverted 218 is slightly radially above a corresponding upper portion 232 of the cylindrical rear section 216 of the gearbox housing 212. A posterior or proximal surface 192 of the spacer ring 190 acts as a stop for the handle piece 120 when the part The handle 120 is secured to the gearbox housing 212 by the central elongate core 152 of the handle piece retaining assembly 150. As mentioned above, the spacer ring 190 may optionally be replaced with a thumb support (not shown) if desired by the operator. Structure body 250
[0132] As noted above and as best seen in Figures 2, 8, and 27-28, frame body 250 detachably receives and supports both gearbox assembly 210 and blade-blade housing combination 500 In this way, frame body 250 releasably and operatively engages gearbox assembly 210 to blade-blade housing 500 combination so that gear train 604 of gearbox assembly 210 operatively engages the driven gear 340 of the rotary knife blade 300 for rotating the knife blade 300 with respect to the blade housing 400 about the geometric axis of rotation R.
[0133] The body of the frame 250 includes the arcuate mounting base 252 disposed on a forward portion 251 of the frame 250, the cylindrical center region 254, and a rectangular base 280 disposed below the cylindrical center region 254. The arcuate mounting base 252 of the frame body defines the seating region 252a to receive the mounting section 402 of the blade housing 400 and secure the blade housing-blade 500 combination to the frame body 250. The central cylindrical region 254 and the rectangular base 280 of the body of frame 250 defines a cavity 255 which slidingly receives a gearbox housing 212. The frame body cavity 255 is comprised of an upper housing 256 defined by cylindrical center region 254 and a horizontally extending lower opening 290 defined by and extending through the central rectangular base 280.
[0134] As best seen in Figure 27, the central rectangular base 280 of the frame body 250 includes a bottom wall 282 and a pair of side walls 284 that extend upward from the bottom wall 282. of protrusions 286 extend inwardly from the pair of sidewalls 184. Rear facing surfaces of the pair of protrusions 286 each include a threaded opening 288. The horizontally extending lower opening 290 defined by the rectangular base 280 includes two parts: one part generally rectangular 290a extending rearwardly from pair of protrusions 286, and a forward portion 290b extending through rectangular base 280 to seat region 252a of frame body 250.
[0135] To secure the gearbox assembly 210 to the frame body 250, the gearbox assembly 210 is aligned with, and moved toward, a proximal end 257 of the frame body 250. The socket 256 defined by the region The cylindrical center 254 of the frame body 250 is configured to slidingly receive the inverted U-shaped forward section 218 of the gearbox housing 212 and the rectangular portion 290a of the horizontally extending opening 290 of the rectangular base 280 is configured to slidingly receiving rectangular base 220 of gearbox housing 212. Upper surface 230 of gearbox housing 212 is slidably received within an inner surface 258 of central cylindrical region 254 of gearbox housing. structure 250.
[0136] When the gearbox assembly 210 is fully inserted into the body of the frame 250, the front wall 220a of the base 220 of the gearbox housing 212 abuts the rearward facing surfaces of the pair of protrusions 286 of the rectangular base 280 of the body frame 250. In addition, the horizontally extending openings 221 of the base of the gearbox housing 220 are aligned with the horizontally extending threaded openings 288 of the pair of protrusions 286 of the rectangular base 280 of the frame body. A pair of threaded fasteners 292 are passed through openings 221 of the base of the gearbox housing 220 and threaded into the threaded openings 288 of the pair of protrusions 286 of the rectangular base 280 of the frame body to releasably secure the housing assembly. gearbox 210 to the frame body 250. The openings 221 of the base of the gearbox housing 280 are partially threaded to prevent the fasteners 292 from falling out of the openings 221 when the gearbox housing 212 is not mated to the body. of structure 250.
[0137] The openings 221 of the base of the gearbox housing 220 include countersunk end portions 221a to receive the flared heads of the pair of threaded fasteners 292 so that the flared heads of the fasteners 292 when tightened into the frame body 250 , are aligned with rear wall 220b of base 220. Threaded fasteners 292 include body portions narrow with respect to flared heads, and larger diameter threaded portions so that fasteners 292 remain trapped within their respective housing housing openings. 221 when gearbox housing 212 is not coupled to frame body 250. Relative movement between gearbox assembly 210 and frame body 250 is restricted by the threaded interconnection of gearbox housing 212 to the body of the frame 250 through the threaded fasteners 292 and the abutment surfaces of the rectangular base 220 of the housing gearbox 212 and the rectangular base 280 of the frame body 250.
[0138] Additionally, the frame body 250 releasably receives the blade-blade housing combination 500 and thus operatively couples the blade-blade housing combination 500 to the gearbox assembly 210. pair of arcuate arms 260, 262 of frame body 150 define arcuate mounting base 152. Mounting base 152 in turn defines seating region 152a releasably receiving housing mounting section 402 of blade 400. Specifically, arcuate mounting base 152 includes an inner wall 174, an upper wall 176 extending radially in the forward direction FW from an upper end of the inner wall 174, and a lower wall or edge 178 extending radially. in a forward direction FW from a lower end of the inner wall 174.
[0139] When blade housing mounting section 402 is properly aligned and moved into engagement with frame body arcuate mounting base 252: 1) a portion of outer wall 406 of blade housing mounting section 402 supports against the inner wall of mounting base 274 of frame body 250; 2) a portion of the first upper end 408 of the blade housing mounting section 402 bears against the upper wall of the mounting base 276 of the frame body 250; and 3) a central region 411 of the lower end 410 of the blade housing mounting section 402 abuts against the lower wall of the mounting base 278 of the frame body 250.
[0140] The respective threaded fasteners 270, 272 of the body of the structure 250 are threaded into the threaded openings 420a, 422a of the mounting inserts 420, 422 of the blade housing mounting section 402 to secure the blade-blade housing combination 500 to the frame body 250. Assuming the gearbox assembly 210 is coupled to the frame body 250, when the blade-blade housing combination 500 is secured to the frame body 250, the drive gear second spur gear 654 650 of gearbox assembly 210 engages and meshes with driven gear 340 of rotary knife blade 300 of blade housing-blade combination 500. Thus, when gearbox assembly 210 and blade housing-combination blade 500 are fixed to frame body 250, gear train 604 of gearbox assembly 210 is operatively engaged with driven gear 340 of the blade of the unit. rotary 300 to drive blade 300 rotatably within blade housing 400 about blade R axis of rotation. The frame 250, the threaded fasteners 270, 272 of the body of the structure 250 include narrow bodies and larger diameter threaded portions so that the fasteners remain trapped in the partially threaded openings 260a, 262a of the arcuate arms 260, 262.
[0141] To remove the blade-blade housing combination 500 from the frame body 250, the pair of threaded fasteners 270, 272 of the frame body 250 are unthreaded from the threaded openings 420a, 420b of the blade housing mounting inserts 420, 422. Next, the blade housing-blade combination 500 is moved in the forward direction FW relative to the frame body 250 to disengage the blade housing-blade combination 500 from the head assembly 200.
[0142] The blade-blade housing structure 500 of the present disclosure and other advantages, features and attributes, as described above, of the power operated rotary knife 100 can be used with a variety of knife blade models, configurations and sizes rotary, and corresponding blade housings. As mentioned above, the example rotary knife blade 300 is a straight blade model rotary knife blade. Many other blade designs, including, but not limited to, hook and straight design blades, and combinations of blade designs, can be used, with an appropriate blade housing, in the power operated rotary knife 100 of the present disclosure, as it would be understood by a person skilled in the art. It is the intent of the present patent application to cover all such rotary knife blade designs and sizes, together with corresponding blade housings, which can be used in the power operated rotary knife 100.
[0143] In an exemplary embodiment, the handle 120 and the central elongated core 152 of the handle assembly 110 may be fabricated of plastic or other material or materials known to have comparable properties and can be formed by molding and/or machining. The grip piece 120, for example, can be made of two over-moulded plastic layers, an inner layer comprising a rigid plastic material, and an outer layer or grip surface made of a softer, more resilient plastic material that is more malleable. and easier to pick up for the operator. The housing of gearbox 212 and frame body 250 of head assembly 200 may be fabricated from aluminum or stainless steel or other material or materials known to have comparable properties and can be formed/moulded by casting and/or machining. Blade and blade housing 400 may be fabricated from a hardenable grade of alloy steel or a hardenable grade of stainless steel, or other material or materials known to have comparable properties and can be formed/moulded by machining, molding, casting, forging, extrusion, metal injection molding, and/or electrical discharge machining or other suitable process or combination of processes. Second example of realization - Power-operated rotary knife 1000
[0144] A second embodiment example of an energy-operated rotary knife of the present disclosure is shown generally at 1000 in Figures 29-31. The annular rotary knife blade 1300 of the power operated rotary knife 1000 is a smaller diameter rotary knife blade having, in an exemplary embodiment, an ODB outside diameter of approximately 5.38 cm (2.12 inches). The smaller diameter of the rotary knife blade 1300 requires a head assembly 1200 that is smaller in size than the head assembly 200 of the power operated rotary knife 100 of the first example embodiment, including an annularly slotted circular blade housing of smaller diameter 1400, compared to an annularly slotted blade housing 400 of the first embodiment, and a smaller frame body 1250, compared to frame body 250 of the first embodiment. Thus, the power-operated rotary knife 1000 of the second example embodiment is suitable for use with smaller diameter rotary knife blades, i.e., rotary knife blades having a maximum outer diameter of less than 12.70 cm (5 inches).
[0145] Like the blade housing-blade housing mounted combination 500 of the power-operated rotary knife 100 of the first embodiment example, a blade-blade housing-mounted combination of the power-operated rotary knife 1000 includes the annular rotary knife blade 1300 supported for rotation about a central axis of rotation R through the split annular blade housing 1400. However, as a function of the smaller coverage area and blade diameter of the assembled combination 1500 compared to the mounted combination 500 of the first example of the embodiment, the positions of the radially protruding annular area 350 of the rotary knife blade 300 and the annular channel or coupling recess 470 of the blade holder section 450 of the blade housing 400 in the blade housing-blade mounted combination 500 of the first embodiment have been exchanged in a mounted combination 1500 rotary knife blade 1300 and rotary knife blade housing 1400 operate per 1000 energy of the second embodiment example, as explained below.
[0146] As will be recalled, in the power operated rotary knife 100 of the first example embodiment, in the rotary knife blade 300, the outer wall 318 of the knife blade body 310 includes the radially outwardly protruding annular area 350. The housing of the annular blade 400 includes the recess or annular coupling channel 470 formed in the inner wall 452 of the blade holder section 450. The annular area 350 of the rotary knife blade 300 extends inwardly and has been received in the annular channel 470 of the housing. 400 blade to form a labyrinth-type seal. The labyrinth-type seal, as described above, advantageously inhibits the movement of debris along the outer wall 318 of the rotary knife blade 300 from the driven gear region 340a in the blade bearing region 320 and from the bearing region of blade 320 within the region of driven gear 340a. Additionally, the edges defining the annular channel of the blade housing 470 act in conjunction with the annular area of the rotary knife blade 350 to provide a favorable stop to limit the axial displacement of the rotary knife blade 300 relative to the blade housing 400 in the case where the operational clearance between the rotary knife blade 300 and the annular blade housing 400 is excessively loose.
[0147] In contrast, in view of the smaller diameter of the annular rotary knife blade 1300, as opposed to an annular area, an annular recess or channel 1350 is formed in an outer wall 1318 of a body 1310 of the rotary knife blade 1300. Annular channel 1350 is axially disposed between an annular bearing race 1322 and a driven spur gear 1340 formed in the outer wall of body 1318 of rotary knife blade 1300. A radially inwardly protruding annular area coupling 1470 is formed in a inner wall 1452 of a blade holder section 1450 of blade housing 1400. Annular area 1470 of blade housing 1400 extends inwardly and is received in annular channel 1350 of rotary knife blade 1300 to form a labyrinth-type seal . The labyrinth-type seal advantageously inhibits the movement of debris along the outer wall 1318 of the rotary knife blade 1300 from a region of the driven gear 1340a within a bearing region of the blade 1320 and from the bearing region of the blade. 1320 within the driven gear region 1340a. Furthermore, edges defining the annular channel of the blade housing 1470 act in conjunction with the annular area of the rotary knife blade 1350 to provide a favorable stop to limit the axial displacement of the rotary knife blade 1300 relative to the blade housing 1400 in the case where the operating clearance between the rotary knife blade 1300 and the annular blade housing 1400 is excessively loose.
[0148] The power operated rotary knife 1000 includes a grip assembly 1110, the head assembly 2111 that is detachably attached to the grip assembly 1110, and a drive mechanism including a 1604 gear train, similar to the drive mechanism 600 and the gear train 604 of the power operated rotary knife 100 of the first example embodiment. Various components and assemblies of the power-operated rotary knife 1000 are similar in structure and/or function to the corresponding components and assemblies of the power-operated rotary knife 100 previously described. In the interest of brevity, components and assemblies of the power-operated rotary knife 1000 that are similar to the corresponding components and assemblies of the power-operated rotary knife 100 of the first example embodiment in structure and/or function will not be fully described herein. Rather, reference is made to the description of such components and assemblies presented above in connection with the power operated rotary knife 100, as defined above. The materials/manufacture of the components and assemblies of the power operated rotary knife 1000 are similar to the materials/manufacture of the corresponding components and assemblies of the power operated rotary knife 100, as described above. Such descriptions of components and assemblies of the power operated rotary knife 100 of the first example embodiment are incorporated herein by reference in the following description of the power operated rotary knife 1000 of the second example embodiment. The identification of axes, lines, planes and directions for the power-operated rotary knife 1000, as discussed herein, will be the same as that used for the description of the power-operated rotary knife 100.
[0149] Power operated rotary knife 1000 includes a drive mechanism, including gear train 1604 supported in a housing of gearbox 1212, similar to drive mechanism 600, including gear train 604, of rotary knife operated per power 100. As best seen in Figure 30, the gear train 1604 of the power operated rotary knife 1000 includes a pinion gear 1610, similar to the pinion gear 610 of the power operated rotary knife 100, and a dual drive gear 1650, similar to dual drive gear 650 of the power-operated rotary knife 100. Dual drive gear 1650 includes a first bevel gear 1652 which is driven by pinion gear 1610 and a second spur gear 1654 which, in turn, drives the driven gear 1340 of the rotary knife blade 1300 for rotating the knife blade 1300 with respect to a central longitudinal axis R of the blade in a knife 1300. Gear train 1604 is rotatably supported within a gearbox housing 1212, similar to a gearbox housing 212 of the power operated rotary knife 100. The gearbox housing 1212 and gear train 1604 comprise a gearbox assembly 1210 which is part of the head assembly 1200 of the power operated rotary knife 1000.
[0150] As best seen in Figure 30, the elongated handle assembly 1110 of the power-operated rotary knife 1000, similar to the handle assembly 110 of the power-operated rotary knife 100, extends along a central geometric axis. longitudinal LA and includes a handle piece 1120, a handle piece retaining assembly 1150 for releasably securing the handle piece 1120 to the gearbox housing 1212, and a drive shaft locking assembly 1175 for releasably attaching flexible drive shaft assembly 700 to handle assembly 1110 to provide motive power from external drive motor 800 to rotate pinion gear 1610 of gear train 1604, as explained in connection with rotary knife operated by energy 100 of the first example of the embodiment. The grip piece retaining assembly 1150 includes an elongated core 1152, a spacer ring 1190 (which may optionally be replaced with a thumb support ring), and an enlarged end piece 1160, which houses the grip assembly. locking the 1175 drive shaft as explained above.
[0151] The 1200 head assembly includes the 1250 frame body that serves to support both the 1210 gearbox assembly and the 1500 blade housing combination (Figure 39). As best seen in Figures 30, 33-34 and 38, gearbox housing 1212 includes an inverted U-shaped forward section 1218 and a generally rectangular lower base 1220 extending below the forward section 1218. The gear wheel also includes a cylindrical rear section 1216 to which handle assembly 1110 is detachably attached. A gearbox housing 1212 is slidably received within a generally horizontally extending cavity 1255 (Figure 34) defined by frame body 1250. Horizontally extending cavity 1255 of frame body 1250 includes an upper housing 1256 defined by a central cylindrical region 1254 of the frame body 1250 and a lower opening 1290 defined by a rectangular base 1280 of the frame body 1250. The rectangular base 1220 of the frame body 1250 extends axially below the central cylindrical region 1254 and is defined by a bottom wall 1282 and a pair of side walls 1284 extending upwardly from the bottom wall 1282.
[0152] To secure the 1210 gearbox assembly to the 1250 frame body, the 1210 gearbox assembly is aligned with and moved toward a proximal end 1257 of the 1250 frame body. 1212 is moved forward or slid into cavity 1255, frame body 1250, U-shaped forward section 1218 of gearbox housing 1212 slides into upper housing 1256 of frame body 1250, and rectangular base 1220 of gearbox housing 1212 slides into lower opening 1290 of frame body 1250. Sufficient clearance is provided such that gear train 1604, supported by gearbox housing 1212, is also received within the opening. 1290 of the 1250 frame body. To detachably secure the 1210 gearbox assembly to the 1250 frame body and position a drive gear double 1650 of gear train 1604 to operatively engage and rotate driven gear 1340 of rotary knife blade 300, a pair of threaded fasteners 1292 pass through a respective pair of horizontally extending openings 1221 of rectangular base 1220 and are threaded into threaded openings formed in the body of frame 1250. Head assembly 1200 further includes a lubrication assembly 1295 to provide lubrication to gear train components 1604. As discussed below, in an example embodiment, rotary knife blade 1300 is a model of straight blade of the rotary knife blade. Typically, a straight blade model of the rotary knife blade does not require a sharpening assembly to straighten the cutting edge of the blade. Consequently, in the example embodiment of the power operated rotary knife 1000, there is no grinding assembly. It should be recognized, of course, that depending on the rotary knife blade model (eg, hook rotary knife blade model) used with the 1000 energy operated rotary knife, the power operated rotary knife can be manufactured to include a smoothing assembly, similar to the smoothing assembly 299 of the power operated rotary knife 100. 1300 Rotary Knife Blade
[0153] In an example embodiment of the present disclosure, the rotary knife blade 1300, of the power operated rotary knife 1000, is a one-piece continuous annular structure that is supported in the blade housing 1400 and rotates around the geometric axis rotation center R. As best seen in Figures 39-42, the rotary knife blade 1300 includes an upper end 302, and an axially spaced lower end 1304, the lower end 1304 including a cutting edge 1361 of the blade 1300. The rotary knife blade 1300 additionally includes an inner wall 1306 and a radially spaced outer wall 1308. The rotary knife blade 1300 is composed of the upper annular body 1310 and an annular blade section 1360 extending axially and radially inwardly from of body 1310. As seen in Figures 38-42, body 1310 and blade section 1360 are both radially centered around the central geometric axis of rotation. R, that is, body 1310 and blade section 1360 are both concentric about the central geometric axis of rotation R.
[0154] In an example embodiment, the rotary knife blade 1300 is a straight blade design rotary knife blade, having the blade section 1360 extending radially downward with respect to the body 1310 and defining a large sharp cutting angle CA (Figure 42). The AC cut angle of the 1500 straight blade is very “sharp” and more aggressive than that of the 300 straight blade or a hook blade model rotary knife blade. The 1300 Rotary Knife Blade Straight Blade Model is particularly useful when making deep or penetrating cuts in a product, ie, making a deep cut into a meat product for the purpose of removing connective tissue/cartilage adjacent to a bone . Generally flat inner wall 1366 of blade section 1360 comprises a lower portion of inner wall 1306 of rotary knife blade 1300. Other rotary knife blade models, such as hook blade and straight blade models, are suitable for use with the 1000 power operated rotary knife and the present description contemplates differing models and sizes of rotary knife blades and associated blade housing for the rotational support of such different blades.
[0155] The annular body 1310 includes an upper end 1312, which corresponds to the upper end 1302 of the rotary knife blade 1300, and an axially spaced lower end 1314, which defines a boundary between the body 1310 and the blade section 1360 of the blade of the rotary knife 1300. The upper annular body 1310 further includes an inner wall 1316, defining a portion of the inner wall of the blade 1306, and radially outwardly spaced (i.e., in a radial direction away from the axis of rotation R of the blade) from the inner wall 1316 is the outer wall 1318 of the body 1310. The outer wall 1318 of the body 1310 defines a portion of the outer wall of the blade 1308. The outer wall 1318 of the body 1310 comprises three regions or parts, one part upper 1318a adjacent to upper end 1312 of body 1310, a middle portion 1318b, and a lower portion 1318c adjacent to lower end 1314 of body 1310. Upper portion 1318a of outer wall 1318 of the annular blade body 1310 includes a radially inwardly extending annular bearing region or groove 1320. The middle portion 1318b of the outer wall 1318 includes an annular channel or recess 1350 that defines an outer wall diameter IDAR. The IDAR outer wall diameter of the annular groove 1350 defines a minimum outer wall diameter of the body 1310. Since the rotary knife blade 1300 is a straight blade style rotary knife, the IDAR outer wall diameter also defines the minimum diameter of the Outer wall 1308 of rotary knife blade 1300. Lower portion 1318c of outer wall 1318 of annular blade body 1310 defines annular drive gear 1340 and an annular protrusion 1348 radially outwardly stepped on the lower end 1314 of body 1310.
[0156] In an example embodiment, the bearing region 1320 of the rotary knife blade 1300 comprises the annular bearing track 1322 that extends radially inward, that is, in a direction facing the central geometric axis of rotation R of the blade of rotary knife 1300, at the upper portion 1318a of the outer wall of the body 1318. The annular driven gear 1340, which comprises a region of the driven gear 1340a, extends radially inwardly at the lower portion 1318c of the outer wall of the body 1318. bearing race 1322 and driven gear 1340 are axially spaced from an upper end 1306 of body 1310 of blade 1300 and one from the other. Both bearing race 1322 and driven gear 1340, and annular groove 1350 are formed into or machined to a radially outer extent of outer wall 1318 of blade body 1310 (as defined by annular boss 1349 at lower end 1314 of the body 1310) and define parts of the outer wall of the body 1310.
[0157] Blade section 1360 of rotary knife blade 1300 includes an upper end 1362, which defines the boundary between body 1310 and blade section 1360, and an axially spaced lower end 1364. blade 1360 includes cutting edge 1361 of rotary knife blade 1300. Knife blade section 1360 includes an inner wall 1366, defining a portion of inner blade wall 1306, and a radially spaced outer wall 1368, defining a portion of the blade. outer wall of blade 1308. Outer wall 1368 of blade section 1360 includes a lower linear portion 1369a and an upper arcuate portion 1369b. The upper arcuate portion 1369b extends radially outward and upward from the lower linear portion 1369a to the upper end 1362 of the blade section 1360. The upper end 1362 of the blade section 1360 is in proximity to the annular protrusion 1348 of the body 1310 which defines the outer diameter ODB of rotary knife blade 1300. Thus, the upper arcuate portion 1369b moves outward as it approaches the upper end 1362 of the blade section 1360. The inner wall 1366 and the linear portion The bottom 1369a of outer wall 1368 are generally parallel and, when viewed in three dimensions, define a pair of radially spaced frusto-conical surfaces 1366a, 1369a centered about the central geometric axis of rotation R of the blade. Cutting edge 1361 defines a cutting or circular opening CO of rotary knife blade 1300 through which cut or trimmed material passes. Additionally, the cutting edge 1361 defines the cutting plane CP of the rotary knife blade 1300. The cutting plane of the blade CP is substantially orthogonal to the central axis of rotation R. Streams of cut or trimmed materials flow or move a from the cutting edge 1361 through the cut opening CO, along the inner wall 1306 of the rotary knife blade 1300, which is, along the inner wall 1366 of the blade section, then along the inner wall 1316 of the annular body 1310, in a generally upward direction UP from cutting edge 1361 to a circular outlet opening EO defined by an apex 1313 between inner wall 1316 of body 1310 and upper end 1312 of body 1310. In an example embodiment of the 1300 rotary knife blade, the CO cut opening is approximately 5.25 cm (2.07 inches). Apex 1313 also defines the intersection between inner wall 1306 and upper end 1302 of rotary knife blade 1300. Cut edge 1361 is formed at the intersection of inner wall 1366 and a short horizontal region 1370 connecting inner and outer walls 1366 1368 of blade section 1360. Cut edge 1361 defines both lower end 1364 of blade section 1360 and lower end 1304 of rotary knife blade 1300.
[0158] Returning to the annular body 1310 of the rotary knife blade 1300, as mentioned above, the outer wall 1318 of the annular blade body 1310 includes three parts, the upper part 1318a, the middle part 1318b, and the lower part 1318c. Upper portion 1318a includes annular bearing region or groove 1320, defining, in an example embodiment, radially inwardly extending annular bearing race 1322. Lower portion 1318c includes annular driven gear 1340. Middle portion 1318b is located between and axially spaced from bearing race 1322 of driven gear 1340. Middle portion 1318b includes radially inwardly extending annular channel or groove 1350. Channel 1350 defines a generally rectangular inner region 1351 that includes a vertical outer wall section 1318d. The outer vertical wall section 1318d defines a cylindrical radially outer surface 1352 of the annular channel 1350. As seen in Figure 42, the radially cylindrical inner surface 1352 of the annular channel 1350, in turn, defines an outer wall diameter. minimum IDAR of the blade body 1310. That is, the inner surface 1352 of the annular channel 1350, as measured radially through the central geometric axis of rotation of the blade 300, defines a minimum diameter value of the outer wall 1318 of the body 1310 of the blade. rotary knife 300. Additionally, since rotary knife blade 1300 is a straight model of rotary knife blade, the IDAR outer wall diameter defined by radially inner surface 1352 also defines a minimum outer wall diameter of rotary knife blade. 1300. In other words, the radially inner surface 1352 of the annular channel 1350 is radially inward (i.e., radially closer to the geometric axis. blade rotation center R) of both a first upper end 1330 and a second lower end 1332 of the annular bearing race 1322. Furthermore, in an exemplary embodiment, the radially inner surface 1352 of the annular channel 1350 is disposed in a position radially (relative to the central geometric axis of rotation R of the blade) which is radially equal to or slightly radially inwardly from a central surface 1328 of the annular bearing race 1322. The central surface 1328 of the bearing race defines a minimum inner diameter of the race of bearing 1322, as measured radially across blade 300 at a radial diameter traversing the central geometric axis of rotation of rotary knife blade 1300. As best seen in Figure 42, the minimum inner diameter of bearing race 1322 is substantially equal to or slightly larger than the diameter of the IDAR outer wall of the 1350 annular channel. rna 1352 is also radially inward of a radially innermost extent of driven gear 2340, as defined by a cylindrical base 1343 of a set of gear teeth 1341 of driven gear 1340. Annular channel 1350 is further defined by, and includes a horizontal upper section substantially radially extending 1318e of outer wall 1318 and a horizontal lower section substantially radially extending 1318f of outer wall 1318. Upper and lower horizontal sections 1318e, 1318f of annular channel 1350 respectively define upper and lower ends or edges 1354, 1356 of the annular channel 1350. The upper and lower horizontal sections 1318e, 1318f of the annular channel 1350 are axially spaced apart by the vertical outer wall portion 131 defining the cylindrical radially inner surface 1352 of the annular channel 1350.
[0159] In an example of embodiment, as best seen in Figure 42, the bearing region 1320 of the rotary knife blade 1300 comprises the annular bearing track or groove 1322. The bearing track 1322 extends along the part upper 1318a of outer wall 1318 between an upper end 1330 and an axially aligned lower end 1332. The bearing race 1322 extends inwardly, i.e., in a direction toward the central geometric axis of rotation R of the rotary knife blade 1300, in a substantially vertical (when viewed in two dimensions) or cylindrical (when viewed in three dimensions) upper section 1318k of the upper portion 1318a of the outer wall of the body 1318. The vertical section 1318k of the upper portion 1318a includes a first upper portion 1318h and a second axially aligned lower portion 1318i. The first upper part 1318h of the cylindrical section 1318k of the outer wall 1318 of the body 1310 extends axially above the annular bearing race 1322, while the second axially aligned lower part 1318i of the cylindrical section 1318k of the outer wall of the body 1318 extends axially below the bearing race 1322. When viewed in cross-sectional view, bearing race 1322 generally defines a V-shaped opening 1323 extending radially to cylindrical vertical section 1318k of upper portion 1318a of outer wall 1318 of blade body 1310 .
[0160] The V-shaped opening 1323 is defined by the angled or angled upper region 1324 and a angled or angled lower region 1325 axially spaced from the outer wall 1318 of the blade body 1310. The upper and lower regions 1324, 1325 at angle of the V-shaped opening 1323 generally define frusto-conical upper and lower bearing surfaces 1326, 1327 of the rotary knife blade 1300. The parts of the respective bearing surface 1326, 1327 of the annular bearing race 1322 are contacted by respective bearing faces 1466a, 1466b of blade housing bearing flange 1462 of a blade holder section 1450 of blade housing 1400 to define blade-blade housing bearing structure 1550. bearing faces 1466a, 1466b of blade housing bearing flange 1462 comprise generally frusto-conical upper and lower bearing faces that converge in order to proceed one towards the other. As best seen in Figure 39, bearing faces 1466a, 1466b of the blade housing bearing flange 1462 substantially correspond with the respective angles or inclinations of the upper and lower bearing surfaces 1326, 1327 of the rotary knife blade 1300 In other words, when viewed in two dimensions (such as the sectional view of Figures 39 and 48), the frusto-conical bearing faces 1466a, 1466b of the bearing edge of blade housing 1462 comprise substantially inclined converging bearing surfaces planes 1465a, 1465b substantially corresponding with respective angles or inclinations of the upper and lower frusto-conical bearing surfaces 1326, 1327 of bearing race 1322 of the outer wall 1318 of the rotary knife blade 1300. Advantageously, the angles or inclinations corresponding to the frusto-conical bearing faces 1466, 1466b of the housing bearing flange Blade node 1462 and respective frusto-conical upper and lower bearing surfaces 1326, 1327 of rotary knife blade 1300 provide increased stability and reduced vibration of rotary knife blade 1300 as it rotates about the central axis of rotation R within of blade housing 1400. The portions of the upper and lower bearing surfaces 1326, 1327 contacted by the frusto-conical bearing faces 1466a, 1466b of the blade housing bearing flange 1462 are referred to as upper and lower bearing faces 1329a, 1329b . In an example embodiment, bearing surfaces 1326, 1327 are flat, defining frusto-conical surfaces when viewed in three dimensions. Likewise, bearing faces 1329a, 1329b are flat, defining frusto-conical surfaces when viewed in three dimensions.
[0161] Extending between and connecting the upper region 1324 and the lower region 1325 of the outer wall 1318 is a generally short arcuate region or central surface 1328 of the bearing race 1322 of the outer wall 1318. An apex or center 1328a of the central surface 1328 defines a radially innermost point of bearing race 1322, i.e., apex 1328a defines a minimum inner diameter of bearing race 1322, as measured radially through the rotary knife blade 300 and extending through the central geometric axis of the rotating blade R In an example of the embodiment, as noted above, the minimum inner diameter of bearing race 1322, as measured at 180° across the central geometric axis of rotation R of the blade, is equal to or slightly greater than the diameter of the wall. IDAR outer wall of annular groove 1350. When the minimum inner diameter of bearing race 1322 is equal to the diameter of outer wall IDAR of annular groove 1350, both at the inner surface 1352 of the annular channel 1350 and at the apex 1328a of the bearing race 1322, define a minimum outer wall diameter of the body 1310. In an example embodiment of the rotary knife blade 1300, a radial distance between the central geometric axis of rotation R and the radially inner surface 1352 of the annular channel 1350 is substantially equal to a radial distance between the central geometric axis of rotation R and the central surface 1328 of the annular bearing race 1322. rotary 1300, a radial distance between the central axis of rotation R and the radially inner surface 1352 of the annular channel 1350 is slightly less than the radial distance between the central geometric axis of rotation R and the central surface 1328 of the annular bearing race 1322.
[0162] As best seen in Figure 42, the first upper bearing surface 1326 and the axially spaced second lower bearing surface 1327 converge radially inwardly toward each other and toward the central surface 1328, connecting the first and second bearing surfaces 1326, 1328. That is, the upper bearing surface 1326 converges in the direction of proceeding towards the lower bearing surface 1327, and similarly the lower bearing surface 1327 converges in the direction of proceeding towards the upper bearing surface 1326. Central surface 1328 defines the radially innermost region of annular bearing race 1322.
[0163] At an upper end 1330, the V-shaped bearing race 1322 ends at an upper transition point 13181, of the outer wall 1318 of the body 1310, between the upper vertical part 1318h of the cylindrical section 1318k and the bearing surface upper 1326. At a lower end 1332, the V-shaped bearing race 1322 terminates at a lower transition point 1318m between the lower vertical portion 1318i of the cylindrical section 1318k and the lower bearing surface 1327. The effective outer surface or extension The outer edge of bearing race 1322 is defined by a vertical line VBL extending vertically from the upper transition point 3181 to the lower transition point 1318m. Vertical line VBL (as defined by upper and lower ends 1330, 1332 of bearing race 1322) also defines a maximum outer diameter ODBR of bearing race ODBG. In this way, the lower end 1332 of the annular bearing race 1322 is axially spaced from the upper end 1354 of the annular channel 1350 by the lower vertical cylindrical portion 1318i of the cylindrical section 1318k. When viewed in three dimensions, bearing race 1322 defines an annular volume 1335. Annular volume 1335, when viewed in cross-sectional view, is generally triangular, with a base 1336 (Figure 42) of the triangle being the vertical line VBL extending between the upper end 1330 and the lower end 1332 of the bearing race 1322. The horizontal section 1318e of the outer wall of the annular body 1318 defines a boundary between the upper portion 1318a of the outer wall 1318, which includes the bearing race 1322, and the portion median 1318b of outer wall 1318, which includes annular channel 1350. In other words, outer wall 1318 includes vertical portion 1318i and horizontal section 1318e which extend axially downwardly and radially into the lower end 1332 of the raceway. annular bearing 1322 and radially inner surface 1352 of annular channel 1350. As noted above, annular channel 3350 is further defined by a vertical section 1338d of the middle portion. on the outer wall 318b which defines the radial inner surface 1352 of the annular channel 1350 and a horizontal section 1318f of the middle portion of the outer wall 1318b which defines the lower end or edge 1356 of the annular channel 1350. The upper and lower ends 1354, 1356 and the cylindrical radial inner surface 1352 of the annular bearing race 1322 forms the substantially rectangular inner region 1351 defined by the annular channel 350.
[0164] Both bearing race 1322 and driven gear 1340 are axially spaced from the upper end 1312 of body 1310 of rotary knife blade 1300 and are axially spaced from each other by annular channel 1350. Bearing race 1322, the driven gear 1340 and the annular channel 1350 are formed or machined, respectively, in the outer wall 1318 of the blade body 1310. straight blade, an outer diameter of the 1310 blade body is equal to the outer diameter of the ODB blade. The outer diameter of blade ODB is defined by a radially outer surface 1348a of annular protrusion 1348. Annular protrusion 1348 is disposed on and defines lower end 1314 of blade body 1310. Bearing race 1322 and driven gear 1340 form or define portions of the outer wall 1318 of the body 1310, making the annular channel 1350 and making the stepped protrusion 1348 axially disposed below the driven gear 1340.
[0165] As discussed above, the annular coupling area 1470 of the blade holder section 1450 is received within the annular channel 1350 of the blade body 1310 forming a labyrinth-type seal. Advantageously, the recess radially inwardly of the annular channel 1350, defining the minimum diameter or surface IDAR of the inner wall ODB of the rotary knife blade 300 and its position between or intermediate the bearing race 1322, and the driven gear 1340 attenuates the ingress of debris generated at the cutting edge 1361 into the blade-blade housing bearing structure 1500, as comprised of the blade bearing track 1322 and the blade housing bearing flange 1462. In other words, the seal labyrinth type defined by the annular area of blade housing 1470 extending into annular channel 1350 of blade body 1310 and the fact that annular channel 1350 is positioned between bearing race 1322 and driven gear 1340 inhibits debris that may have acted on its course within the region of the driven gear 1340a to move up within the bearing structure of the blade-blade housing 15 00 and specifically within the radially inwardly extending blade bearing track 1322. Likewise and advantageously, the labyrinth-type seal is defined by the annular area of the blade housing 1470 extending into the annular channel 1350 of the blade body 1310 and the fact that the annular channel 1350 is positioned between the bearing race 1322 and the driven gear 1340 inhibits debris that may have acted in its course within the bearing structure of the blade-blade housing 1500 from downward movement within the 1340 driven gear.
[0166] Additionally, the annular channel 1350 of the rotary knife blade 1300 advantageously serves to limit, through a rigid stop, the axial movement of the blade 1300 within the blade housing 1400. The blade housing 1400 is a split blade housing to allow expansion of the blade housing for the purpose of changing rotary knife blades. Sufficient running or operating clearance is required so that rotary knife blade 1300 rotates relatively freely within blade housing 1400 reducing friction and thereby reducing heat generated in the bearing interface region of the blade housing - blade 520. However, if the movement or operating clearance is too large, i.e. the blade housing diameter 1400 is too large, for example, since the operator does not adjust the blade housing diameter. Proper form when changing rotary knife blades or for some reason while using the 1000 power operated rotary knife, the increased blade housing diameter causes the 1300 rotary knife blade to become excessively loose within the blade housing 1400, the annular channel 1350 functions as a rigid stop to prevent excessive axial movement of the blade 1300 within the blade housing 1400. This is, as explained above, the area an The annular channel of the blade housing 1470 is received into or inter-fits the annular channel of the blade 1350. The U-shaped annular channel generally to the side 1350 is formed by a horizontal upper edge 1354, a vertical wall 1352 and a lower edge horizontal 1356. When viewed in section, channel 1350 defines a generally rectangular inner region 1351. Excessive movement of blade 1300 relative to blade housing 1400 in an upward axial direction UP would be stopped by contact or a hard stop between the end. the upper 1472 of the annular area 1470 and the horizontal upper edge 1354 defining the annular channel 1350. Excessive movement of the blade 1300 relative to the blade housing 1400 in an axial downward direction DW would be stopped by contact between the lower end 1473 of the annular area 1470 and the horizontal lower edge 1356 of the blade annular channel 1350.
[0167] The driven gear 1340 includes a plurality or set of circumferentially spaced gear teeth 1341. The individual tooth 1342 of the set of gear teeth 1341 of the driven gear 1340 extends radially outward from an origin or a cylindrical base or inner surface 1343 defined by a bottom area 1344 between adjacent gear teeth 1343 to a cylindrical outer or top surface 1345 defined by the respective top area 1346 of gear teeth set 1341. The cylindrical outer or top surface 1345 defined by top areas 1346 define a radially outermost region or surface 1345a of driven gear 1340, i.e. cylindrical top 1345 defines the maximum outer diameter of driven gear 1340 and inner or cylindrical base surface 1343 defines an inner or minimum diameter IDDG of the 1340 driven gear as measured radially to the geometric shaft co center of rotation R of the blade. In other words, annular driven gear 1340 includes an inner or base surface 1343 and a radially spaced outer or top surface 1345, the outer or upper surface 1345 defining the radially outermost surface or region 1345a of the annular driven gear 1340 and the surface inner or base 1343 defining the IDDG inner diameter of the 1340 driven gear. As can be seen in Figure 42, the IDDG inner diameter of the 1340 driven gear is larger than the ODBR outer diameter of the 1322 annular bearing race, which in turn , is larger than the inner diameter IDAR of the annular groove 1350. In other words, the inner surface 1343 of the annular driven gear 1340 is radially outward of the entire bearing race 1322, including the upper and lower ends 1330, 1332 of the race of bearings. A radial distance between the central axis of rotation R and the radially inner surface 1352 of the annular channel 1350 is less than the radial distance between the central axis of rotation R and the inner surface 1343 of the annular driven gear 1340.
[0168] The driven gear 1340 includes an upper end 1349a and an axially spaced lower end 1349b corresponding to a substantially horizontal upper section 1318n and a substantially horizontal lower section 1318t of the lower portion 1318c of the outer wall 1318 of the body 1310. The upper horizontal section 1318n extends horizontally from bottom edge 1318f defining lower end 1356 of annular channel 1350. As shown schematically in Figure 42, when viewed in three dimensions, driven gear 1340 defines an annular volume 347 surrounded by cylindrical base 1343 on a radially inner side, cylindrical top 1345 on a radially outer side, horizontal upper section 1318n on an axially upper side and horizontal lower section 1318t on an axially lower side 1349b. The annular volume 347 defined by the driven gear 1340, when viewed in sectional view, is generally rectangular. In an example embodiment, the driven gear 1340 comprises a spur gear where the set of gear teeth 1341 are involute gear teeth, i.e. the profiles of gear teeth 1342 are enveloped in a circle. Being a spur gear, the driven gear 1340 being cylindrical or disc-shaped and the teeth 1342 of the driven gear 1340 projecting radially outwardly relative to the central axis of rotation R of the blade. Viewed axially, the wall or edge of each tooth 1342 is straight and aligned with the central geometric axis of rotation R of the blade. The configuration of the rotary knife blade 1300, where the set of gear teeth 1341 of the driven gear 1340 are both axially spaced from the upper end 1312 of the knife blade body 1310 and internally displaced from the outermost point 1348a of the outer wall 1318 blade body, sometimes being referred to as a “blind gear tooth” configuration. Advantageously, the driven gear 1340 of the rotary knife blade 1300 of the present disclosure is in a relatively protected position relative to the knife blade body 1310. That is, the driven gear 1340 is in a position on the blade body. of knife 1310 where it is less likely to have damage to gear teeth set 1341 during handling of rotary knife blade 1300 and, during operation of rotary power operated knife 1000, there is less ingress of debris such as small pieces of fat, meat, bone and cartilage generated during cutting and trimming operations, within the region of the teeth of the 1340a gear. In an example embodiment, the ODDG driven gear outside diameter is 2.06 in. and driven gear 1340 comprises a spur gear with 64 gear teeth, a diametric pitch 32 and a pressure angle of 20°. In an example embodiment, a total axial height of the rotary knife blade 1300 is approximately 1.27 cm (0.500 inches).
[0169] The lowermost section of the lower portion 1318c of the outer wall body 1318 axially below the driven gear 1340 defines the radially outwardly stepped protrusion 1348. The protrusion 1348 is defined by a vertical section 1318q of the outer wall 1318, which defines a radially outer surface of protrusion 1348, and a horizontal section 1318r. Note that horizontal section 1348r is slightly below or axially offset from horizontal section 1318t, which defines lower end 1349b of driven gear 1340. Lower end of vertical section 1318q, annular boss 1348, defines lower end 1314 of blade body 1310. Debris generated at the cutting edge 1361, by virtue of the rotation of the blade 1300 and the movement of the blade 1300 through the material being cut or trimmed, tends to move upward along the outer wall 1368 of the blade section 1360 Advantageously, the radially outwardly protruding annular protrusion 1348 prevents movement of such debris along the outer wall 1368 of the blade section 1360 from entering the region of the driven gear 1340. axially disposed below the driven gear 1340, and the radially inwardly protruding annular channel 1350, axially disposed between the gear a. drive 1340 and bearing track 1322 advantageously prevent debris generated at the cutting edge of blade 1361 from moving upward along the outer wall 318 of annular body 310 in the bearing region of blade 3320 and specifically in the track bearing blade 1322.
[0170] The inner wall 1306 of rotary knife blade 1300 includes a frusto-conical lower section (defined by frusto-conical section 1366a of blade section 1360 and frusto-conical section 1316a of body section 1310) and a cylindrical upper section (defined by cylindrical section 1316b of body section 1310) to provide smooth movement of the cut or trimmed material in an upward direction UP from the cutting opening CO defined by blade cutting edge 1361 to the exit opening EO defined by upper end 1312 of annular blade body 1310. In blade section 1360 of rotary knife blade 1300, inner wall 1366 defines a frusto-conical surface 1366a. As noted above, in blade section 1360 of rotary knife blade 1300, outer wall 1368 includes first lower linear portion 1369a and upper arcuate portion 1369b. The lower linear portion 1369a of outer wall 1368 is generally parallel to inner wall blade section 1366 and, when viewed in three dimensions defines a pair of radially spaced frusto-conical surfaces 1366a, 1369a centered about the central geometric axis of rotation R of the blade. The upper arcuate portion 1369b of the outer wall 1368 extends radially outward and upward from the lower linear portion 1369a to the upper end 1362 of the blade section 1360 disposed at the lower end of the annular protrusion 1348 of the body 1310. of the rotary knife blade, inner wall 1316 includes a lower sloping section 1316a, defining a frusto-conical surface, and a substantially vertical upper section 1316b, defining a cylindrical surface. Lower sloping section 1316a of inner wall of body 1316 is aligned with and continues, without interruption, inner wall 1366 of blade section 1360. Thus, inner wall 1366 of rotary knife blade 1300 extends from the edge of cut 1361 up and out along a generally straight line with an angle defined by the blade cut angle CA. In the annular body section 1310 of the rotary knife blade 1300, the inner wall 1316 includes a transition point 1316c that marks an intersection between the sloped lower frusto-conical section 1316a and the vertical upper cylindrical section 1316b. Above transition point 1316c, inner wall 1366 of rotary knife blade 1300 extends vertically upward, forming a cylinder which, at the upper end of body 1312, defines circular outlet opening EO. As discussed elsewhere, other styles, configurations and sizes of rotary knife blades may also be used with the 1000 power operated rotary knife. 1400 Blade Housing
[0171] As best seen in Figures 39 and 4348, in an example embodiment of the present disclosure, the blade housing 1400, i.e., the annular slotted ring 1401, includes the mounting section 1402 and the support section of blade 1450. Blade support section 1450 extends around all 360 degrees (360°) of the circumference of blade housing 1400. Blade support section 1450, including inner and outer walls 1452, 1454 of section of blade holder 1450, is centered on a CBH centerline (Figures 43-44 and 46). When in mounted combination 500 with the rotary knife blade 1300, the centerline of the blade housing CBH is substantially coincident with the central axis of rotation R of the rotary knife blade. In other words, in the assembled combination 500, the rotary knife blade 1300 and the blade support section 1450 of the blade housing 1400 are substantially concentric with the rotary knife blade central geometric axis of rotation R. Mounting section 1402 extends radially outward from blade holder section 1450 and extends at an angle of approximately 130°. In other words, blade housing mounting section 1402 extends approximately 1/3 of the way around the circumference of blade housing 1400. 1450 blade holder overlap. Mounting section 1402 is both axially thicker and radially wider than blade holder section 1450. Blade housing mounting section 1402 includes an inner wall 1404, a radially spaced outer wall 1406, a first upper end 1408 and an axially spaced second lower end 1410. Slot 1401a of blade housing 1400 extends from inner wall 1404 through outer wall 1406 of mounting section 1402 to allow expansion of the circumference of the blade housing or the diameter of the blade housing. BHD blade housing or blade housing circumference. Advantageously, a blade housing 1400 includes a blade housing diameter expansion mechanism 1480, similar to the blade housing diameter expansion mechanism 480 of the blade housing 400 of the power operated rotary knife blade 100 of the first implementation. The 1480 Blade Housing Diameter Expansion Mechanism provides an efficient and accurate way for an operator of the 1000 Power Operated Rotary Knife to expand or contract the 1400 Blade Housing Diameter to thereby change the blade run/run clearance. of rotary knife 1300 inside the blade housing 1400 or for the purpose of changing the blade of rotary knife 1300.
[0172] Mounting section 1402 includes front ends 412, 414 that transition between the top end 1408, bottom end 1410 and outer wall 1406 of mounting section 1402 and a corresponding top end 1456, bottom end 1458 and an outer wall 1454 of blade holder section 1450. Blade housing mounting section 1402 includes a first fixed mounting insert 1420 and a second movable mounting insert 1422. The second movable mounting insert 1422 is slidably captured within an expansion slot 1423 formed in the blade housing mounting section 1402. The expansion slot 1423 is generally oval in plan view (Figure 44) and extends axially between the lower and upper ends 1456, 1458 of the mounting section. 1402. Movable mounting insert 1420 and fixed mounting insert 1422 are circumferentially spaced apart and are on opposite sides of blade housing slot 1401 The. The movable mounting insert 1420 and expansion slot 1423 form part of the blade housing diameter expansion mechanism 1480. The stationary mounting insert 1422 extends between the upper and lower ends 1408, 1410 of the mounting section 1402. The sliding mounting insert 1420, which is captured in the expansion slot 1423, extends between the upper end 1408 of the mounting section 1402 and a top surface of a cap 1440, which is press-fitted into the expansion slot. 1423 adjacent to the lower end 1410 of mounting section 1402. Mounting inserts 1420, 1422 define threaded openings 1420a, 1422a. Blade housing mounting section 1402 is received in a seating region 1252a defined by arcuate mounting base 1252 of frame body 1250 and is secured to frame body 1250 by a pair of threaded fasteners 1170, 1172. threaded fasteners 1270, 1272 extend through threaded openings 1260a, 1262a defined in a pair of arcuate arms 1260, 1262 of frame body 1250 and threaded into threaded openings 1420a, 1422a of blade housing mounting inserts 1420, 1422 to releasably affixing blade housing 1400 to frame body 1250 and thereby coupling blade housing 1400 to gearbox assembly 1210 of head assembly 1200.
[0173] Expansion slot 1423 includes an inwardly extending upper edge 1423a adjacent to upper end 1408 of mounting section 1402. This edge 1423a limits axially upward movement of movable mounting insert 1420 within expansion slot 1423. Axial downward movement of movable mounting insert 1420 is limited by the upper surface of cap 1440, which is press-fitted within expansion slot 1423. As threaded fastener 1272 is tightened, mounting insert 1420 is pulled upward. and abuts against the inwardly extending edge 1423a of expansion slot 1423. Mounting insert 1420 is thus held stationary within expansion slot 1423 by the withdrawal action of threaded fastener 1270. When both fasteners 1270, 1272 are fully tightened, the blade housing mounting section 1402 (and thus the blade housing-blade 1500 combination) is securely attached to the arcuate arms 1260 , 1262 of the body of frame 1250.
[0174] The mounting section 1402 further includes a gear recess 1424 that extends radially between inner and outer walls 1404, 1406. The gear recess 1424 includes an upper clearance recess 1426 that does not extend the entire distance to the inner wall and a wider lower opening 1428 extending between and through inner and outer walls 1404, 1406. The upper clearance recess 1426 provides clearance for the pinion gear 1610 and an axially oriented first bevel gear 1652 of the gear. dual drive 1650. Bottom opening 1428 is sized to receive second radially extending spur gear 1654 of dual drive gear 1650 and thereby provide the interface or mesh of second spur gear 1654 and driven gear 1340 of rotary cutting blade 1300 to rotate knife blade 1300 relative to blade housing 1400.
[0175] Advantageously, the blade housing 1400 and specifically the blade housing mounting section 1402 includes the blade housing diameter adjustment mechanism 1480 of the present description to allow the operator to expand and contract accordingly. fast and accurate blade housing diameter for the purpose of removing a rotary knife blade and replacing it with another rotary knife blade and to allow the operator to quickly and accurately adjust the blade housing diameter to provide adequate operating or operating clearances for the bearing interface structure of the 1550 blade-blade housing. When a new 1300 rotary knife blade is installed in the 1400 blade housing, using the 1480 blade housing diameter mechanism and a co-participant hand tool 1495 (previously described), the diameter of the slotted blade housing 1400 can be precisely adjusted by the operator such that it is an appropriate amount of operating or running clearance is provided between the rotary knife annular bearing track 1322 and the blade housing bearing flange 1462 such that the blade 1300 rotates relatively freely within the blade housing 1400, but no undue clearance that could result in unwanted blade vibration.
[0176] The blade housing diameter adjustment mechanism 1480 includes a circumferentially extending arcuate gear section 1482 defining a portion of the outer wall 1406 of the mounting section 1402. The arcuate gear section 1482 is disposed on the same side of the slot of blade housing 1401a as expansion slot 1423 and movable mounting insert 1420. Arch gear section 1482 comprises a set of radially outwardly extending spur gear teeth 1484 extending outwardly from outer wall 1406 and extending radially outward from the centerline of the CBH blade housing (Figures 43-44 and 46). Viewed axially, and as best seen in Figures 43-45, each tooth 1485 of the set of gear teeth 1484 includes two or a pair of converging gear tooth faces or walls 1485a. Each of the gear tooth faces 1485a of each tooth 1485 of the set of gear teeth 1484 is straight and extends in an axial direction that is substantially parallel to the centerline of the CBH blade housing, which is coincident with the central geometric axis of blade rotation R, in the 1500 blade housing-blade mounted combination.
[0177] To expand the diameter of blade housing 1400 using hand tool 495, the operator must first sufficiently loosen the 1270 threaded fastener that passes through the arcuate arm 1260 of the 1250 frame body and threads into the threaded opening 1420a of a slide-mount insert 1420. After releasing the threaded fastener 1270, the operator then positions the hand tool 495 such that the shaft 487 of the hand tool 495 is axially aligned with the axial through hole 1265 (Figure 33) of the arcuate arm 1260 of frame body 1250. Operator moves hand tool 495 axially downward so that spur gear 497 top of hand tool shaft 497 moves to engage and mesh with arcuate gear section 1482 of the mounting section 1402. The operator then appropriately rotates the handle 496 clockwise or counterclockwise to expand or contract the blade housing diameter as desired. Rotation of handle 496 of hand tool 495 causes rotation of the top of spur gear 497 and corresponding arcuate movement of arcuate gear section 1482 of blade housing 1400 along an outer circumference defined by outer wall 1406 of the blade housing. blade housing assembly. Depending on a direction of rotation of the 496 handle, the blade housing diameter is quickly and accurately expanded or contracted.
[0178] Advantageously, since the radially outwardly arcuate gear section 1482 defines a spur gear, the hand tool insert 495 is from above the blade housing 1400. This orientation and the position of the tool 495 with respect to the grip assembly 1110 and the blade housing 1400 allows the operator to easily and securely grip the grip assembly 1110 of the power operated rotary knife 1000 with one hand while positioning and rotating the tool. manual 495 to adjust the blade housing diameter with the other hand. Additionally, the operator, looking down on the power operated rotary knife 1000 from which is essentially a top plan view (Figure 36) has a clear view of the blade housing diameter change as the operator rotates the handle 496 of the hand tool 495 from above the 1000 power operated rotary knife.
[0179] In an example embodiment, the arcuate gear section 1482 is formed in an outer wall 1406 of the mounting section and the set of spur gear teeth 1484 extending axially through the upper end 1408 to the lower end 1410 of the mounting section. assembly 1402.
[0180] As best seen in Figures 39, 45 and 47-48, blade support section 1450 includes annular inner wall 1452 and annular radially spaced outer wall 1454. Blade support section 1450 further includes a first generally flat upper end 1456 and an axially spaced generally flat second lower end 1458. Blade support section 1450 extends over all 360° of the circumference of blade housing 1400. Blade support section 1450 in one region of mounting section 1402 is continuous with and forms an inner wall portion 1404 of mounting section 1402. As can be seen in Figure 47, a portion 1404a of inner wall 1404 of mounting section 1402 of blade housing 1400 within lines horizontally extending dashed lines IWBS constitute both an inner wall part 1404 of the mounting section 1402 and an inner wall part 1452 of the blade holder section 1450. WBS substantially correspond to an axial extension of the inner wall 1452 of the blade support section 1450, i.e. the lines IWBS correspond to the upper end 1456 and the lower end 1458 of the blade support section 1450. In other words, the inner wall 1404 of mounting section 1402 is coincident with inner wall 1452 of blade holder section 1450.
[0181] As seen in Figure 48, the inner wall 1452 of the blade holder section 1450 includes an upper portion 1452a, a middle portion 1452b, and a lower portion 1452c extending between the first upper end 1456 and the second lower end 1458 of blade holder section 1450 of blade housing 1400. Top 1452a of inner wall 1452 of blade holder section 1450 extends downward from first upper end 1456 of blade holder section 1450 and includes a radially extending projection or cap 1499 extending inwardly from inner wall 1452 and defining an upper end portion 1456 of blade holder section 1450. As seen in Figure 39, cap 1499 covers, or axially overlies the upper end 1312 of the body 1310 of the rotary knife blade 1300. In an example embodiment, a radial inner surface 1499a defined by a vertical wall 1499b of the blade. blade 1499 extends radially inward to be substantially axially aligned with inner wall 1316 at upper end 1312 of body 1310. Cover 1499 is delimited or formed by an upper edge 1499c defined by upper end 1456 of blade support section 1450 , vertical wall 1499b, defined by an inner wall portion 1452 of blade support section 1450, and a lower edge 1499d, also defined by an inner wall portion 1452 of blade support section 1450. Position and configuration of the radially inward cap 1499 and its proximity to the upper end 1312 of the rotating blade body 1310 advantageously forms a labyrinth-type seal to inhibit the flow of debris into the blade-blade housing bearing structure 1550 from the end. top 1302 of rotary knife blade 1300 or top end 1456 of blade support section 1450 of blade housing 1400.
[0182] As best seen in Figure 48, also within top 1452a of inner wall 1452 of blade support section 1450 and axially spaced from and below cap 1499 is an arcuate inwardly protruding section 1452e. The arcuate inwardly protruding section 1452e defines the blade housing bearing region 1460, specifically, the annular blade housing bearing flange 1462 extending radially inward. Blade housing bearing flange 1462 defines blade housing bearing region 1460 of blade housing 1400 and is part of blade-blade housing bearing frame 1550. Annular bearing flange 1462 is not continuous around the entire 360 ° of blade support section 1450. In contrast, as best seen in Figures 45 and 47, bead 1462 comprises arcuate bead sections 1462a interrupted by regions or bead sections 1468 from bead 1462. facilitate the drainage/exit of pieces of fat, pieces of meat and/or bone and/or other cut debris that can become trapped and accumulate in the bearing interface region of the blade-blade housing during knife 1000 operation. In an example embodiment, bearing flange 1462 includes five flange sections or projections 1462a and five recessed sections 1468. small diameter 1300, this specific combination and spacing of bead sections 1462a and recessed sections 1468 is suitable for stability and to reduce vibration of rotary knife blade 1300 within blade housing 1400 and to facilitate drainage/cutting out debris from the bearing interface region of the blade-blade housing 1520.
[0183] The annular bearing flange 1462 and specifically the bearing flange sections 1462a, when viewed in section, are generally semi-circular and each defines a radially arcuate inwardly facing surface 1465. The inwardly facing surface 1465 of each bearing flange section 1462a includes three arcuate sections 1452f, 1452h, 1452j, interrupted by a pair of sloping upper and lower sections 1452g, 1452i. Arched sections 1452f, 1452h, 1452j share a common radius of curvature and center point. The upper and lower sloping sections 1452g, 1452i define the upper and lower planes 1465a, 1465b, respectively, of the bearing bead 1462. The upper and lower planes 1465a, 1465b of the bearing bead 1462 define the upper and lower bearing faces 1466a, 1466b. The upper and lower bearing faces 1466a, 1466b of bearing flange 1462 abut against the upper and lower bearing contact surface 1326, 1327 of bearing track 1322 of rotary knife blade 1300 to support blade 1300 for about rotation. of its central geometric axis of rotation R. In other words, the upper and lower planes 1465a, 1465b of bearing flange 1462 abut against upper and lower bearing faces 1329a, 1329b of blade bearing track 1322 to support blade 1300 for rotation about the central geometric axis of rotation R of the blade. As best seen in Figure 48, the upper bearing face 1466a converges in one direction proceeding towards the lower bearing face 1466b and, similarly, the lower bearing face 1466b converges in a direction proceeding towards the upper face 1466a.
[0184] Observing the bearing flange of the blade housing 1460 in two dimensions, an upper end 1463 of the bearing flange 1462 is axially spaced from the projection or cap 1499 by a short vertical section 1452t of the inner wall 1452 of the support section of blade 1450. Lower end 1464 of bearing flange 1462 is spaced radially from the radially inwardly protruding annular area 1470 by another short vertical section 1452k of the inner wall of blade support section 1450.
[0185] The second or middle portion 1452b of the inner wall of the blade housing 1452 defines the annular area 1470 that forms a horizontally extending projection 1470a that extends radially in a direction towards the centerline of the blade housing CBH. Annular area 1470 is sized to be received in annular channel 1350 of body 1310 of rotary knife blade 1300, as discussed above. Annular area 1470 includes horizontally extending section 4521 of inner wall 1452 that defines an upper edge 1472 of annular area 1470, a vertical section 1452m of inner wall 1452 that defines a radial surface 1471 of annular area 1470, and a horizontally extending section 1452n which defines a lower edge 1473 of annular area 1470. As previously mentioned, inter-fitting of the annular area of blade housing 1470 within rotary knife blade annular channel 1350 defines a labyrinth-type seal to attenuate debris ingress from of the driven gear 1340a region of the rotary knife blade within the bearing structure of the blade-blade housing 1550 and attenuate debris ingress from the bearing structure of the blade-blade housing 1550 within the driven gear 1340a region of the rotary knife blade. In an example embodiment, and as best seen in Figure 48, the innermost radial surface 1471 of the annular area 1470 is radially inward, i.e., is closer to the center line of the blade housing CBH than any part of the rim. of blade housing 1462. That is, a radial distance between the radial surface 1471 of the annular area 1470 and the centerline of the blade housing CBH is less than a radial distance between any portion of the bearing shoulder 1462 and the CBH blade housing centerline. Additionally, the radially inner surface 1499a of the cap 1499 is radially inward, i.e., is closer to the centerline of the blade housing CBH than the innermost radial surface 1471 of the annular area. That is, a radial distance between the radial surface 1471 of the annular area 1470 and the centerline of the blade housing CBH is greater than the radial distance between the radially inner surface 1499a of the cap 1499 and the centerline of the blade housing CBH.
[0186] The horizontally extending section 1452n defines a boundary between the middle portion 1452b and the lower portion 1452c of the inner wall 1452 of the blade support section 1450 of the blade housing 1400. The lower portion 1452c of the blade housing 1400 includes a shoulder radially inwardly stepped 1475, which receives driven gear 1340 of rotary knife blade 1300. Stepped shoulder 1475 is defined by horizontally extending section 1452o of inner wall 1452 of blade support section 1450 continuing on the horizontal surface defined by extending section horizontally 1452n (which defines the lower edge 1473 of the annular area 1470). Stepped shoulder 1475 is further defined by a vertical section 1452p defining a vertical wall 1478 of shoulder 1475. Vertical wall 1478 defines a radial surface 1476 of step shoulder 1475. radial surface 1471 of annular area 1470 is radially inward, i.e. is closer to the centerline of the blade housing CBH than any portion of the bearing edge of blade housing 1462. Additionally, radial surface 1476 of the stepped shoulder 1475 is radially undercut relative to radial inner surface 1471 of annular area 1470. That is, a radial distance between radial inner surface 1471 of annular area 1470 and the centerline of blade housing CBH is less than a radial distance between the radial surface 1476 of the shoulder 1475 and the centerline of the CBH blade housing. As best seen in Figure 39, the inner and outer walls 1452, 1454 of the blade support section 1450 extend axially downward, such that the lower end 1458 of the blade support section 1450 is in close proximity to the protrusion. annular 1348 formed on the outer wall 1318 of the body 1310 of the rotary knife blade 1300. In addition, to provide a continuous smooth outer wall for the blade housing 1500 combination, the outer wall 1454 of the blade support section 1450 is positioned in axial alignment with the outer wall 1318 of the rotary knife blade body 1310 in the region of the annular protrusion 1348.
[0187] The outer wall 1454 of the blade support section 1450 of the blade housing 400 includes a vertical, cylindrical portion 1454a extending vertically upward from the lower end 1458 of the blade support section 1450. From the 1450 section blade holder, the 1454 outer wall transitions to an inward angle, the fhistoconical part 1454b, the 1500 blade-housing combination is configured and contoured to be as smooth and continuous as practical. As a layer of material is cut or trimmed from a product to be processed (for example, a layer of fabric or a layer of meat or fat cut from an animal housing), moving the power-operated rotary knife 1000 in a cutting direction so that the rotary knife blade 1300 and blade housing 1400 move along and through the product to cut or trim the material layer. As the power operated rotary knife 1000 is moved by the operator, the blade edge cuts 1,361 the layer which forms a cutting portion of the layer. The output portion moves along a course of cut or cut material travels through the CO opening of the 1500 blade-housing combination as the power-operated rotary knife 1000 advances through the product.
[0188] A new outer surface layer is formed as the layer is cut from the product. The cutting part of layer blades along inner walls 1366, 1316 of blade section 1360 and body 1310 of rotary knife blade 1300, while new outer surface layer blades along respective outer walls 1368, 1454 of the blade section 1360 of the 1300 blade knife and the knife blade 1450 holder of the 1400 blade housing. As can be seen in Figure 39, a smooth transition between the outer wall of the blade section 1368 of the 1300 knife blade and blade holder outer wall section 1454 of blade housing 1400 is provided by proximity and axial alignment of blade holder outer wall 1454 section 1450 with outer wall 1318 of rotary knife blade body 1310 in the region of the annular protrusion 1348. The 1500 blade-blade housing combination to the cutting region is shaped as much as possible to reduce the drag and friction experienced by the operator when manipulating the rotary knife. 1000 energy when performing cutting or trimming operations. 2500 Alternative Blade-Blade Housing Combination
[0189] A schematic sectional view of an alternative blade-blade housing combination 2500 suitable for use in the power operated rotary knife 1000 of the second embodiment example is shown in Figure 49. In this assembled combination 2500, an annular rotary knife blade 2300 is substantially similar to the annular rotary knife blade 1300, described above. In the interest of reducing the overall axial height of the assembled combination 2500, the radial projection or cap 1499 of the blade support section 1450 of the blade housing 1400, which extended from the inner wall 1452 and formed a part of the first end, was eliminated. top 1456 of blade holder section of blade housing 1450.
[0190] Blade housing 2400 includes a blade holder section 2450 that extends axially between a first upper end 2456 and a second lower end 2458 and includes an inner wall 2452 and a radially spaced outer wall 2454. blade holder 1450 of blade housing 1400, blade holder section 2450 includes a blade housing bearing region 2460 extending radially inwardly from inner wall 2452, similar to blade housing bearing region 1460 of the blade housing section. blade holder 1450 of blade housing 1400. Like blade holder section 1450 of blade housing 1400, blade holder section 2450 further includes an annular area 2470, similar to annular area 1470 of blade housing 1400, extending radially inward from inner wall 2452 and axially disposed below and axially spaced from the bearing region of the blade housing 2460. As seen in Figure 49, an upper 2452z region of inner wall 2452 extends axially above a radially inwardly extending blade housing bearing region 2460, similar to the blade housing bearing region. 1460 of blade housing 1400. Upper region 2452z comprises a substantially short vertical portion 2453 of inner wall 2452. Substantially short vertical portion 2453 extends from an upper end 2462z of bearing bead 2462 of bearing region 2460 to the first upper end 2456 of the blade support section 2450. Viewed in three dimensions, the generally short vertical portion 2453 forms a cylindrical surface or generally a cylinder 2453a and defines an axially uppermost portion of the inner wall 2452 of the blade support section 2450 of the 2400 Blade Housing.
[0191] As used herein, orientation and/or direction terms such as front, posterior, forward, backward, distal, proximal, distally, proximally, superior, inferior, inward, outward, internally, externally, horizontally, horizontally, vertically, vertically, axially, radially, longitudinally, axially, radially, longitudinally, etc., are provided for convenience purposes and are generally referred to in the orientations shown in the figures and/or discussed in the detailed description. Such guidance/direction terms are not intended to limit the scope of the present description of this application and/or the invention or inventions described herein and/or any of the claims appended herein. Furthermore, as used herein, the terms comprise, comprise, and comprising are taken to specify the presence of indicated features, elements, integers, steps or components, but do not exclude the presence or addition of one or more other features, elements, integers, steps or components.
[0192] What has been described above are examples of the present description/invention. It is not, of course, possible to describe every conceivable combination of components, assemblies, or methodologies for purposes of describing the present description/invention, but one skilled in the art will recognize that many additional combinations and permutations of the present description/invention are possible. Accordingly, the present description/invention is intended to cover all such changes, modifications, and variations that fall within the spirit and scope of the appended claims.

权利要求:
Claims (15)
[0001]
1. Annular rotary knife blade, for rotation about a central geometric axis of rotation (R) in an energy-operated rotary knife (100), the rotary knife blade (300), characterized in that it comprises: - a body (310) and a blade section (360) extending from the body (310), the body (310) including an axially spaced upper end (312) and an axially spaced lower end (314) and an inner wall (316) and a radially spaced outer wall (318), the outer wall (318) of the body (310) including an upper portion (318a), a lower portion (318c) and a middle portion (318b) disposed between the upper and lower ends (312 , 314) of the body (310); - the blade section (360) extending from the lower end (314) of the body (310); - the upper part (318a) of the outer wall (318) of the body (310) including an annular bearing race (322) axially spaced from an upper end (312) of the body (310), the middle part (318b) of the outer wall (318) of the body (310) including an annular area (350) below the annular bearing race (322) and the bottom (318c) of the outer wall (318) of the body (310) including an annular driven gear (340) below the annular area (350); - the annular bearing race (322) extending radially to the outer wall (318) of the body (310) including a first bearing surface (326) and an axially spaced second bearing surface (327), the first bearing surface ( 326) and the second bearing surface (327) converging towards a central surface (328) connecting the first and second bearing surfaces (326, 327), the central surface (328) defining a radially innermost region of the raceway. annular bearing (322); - the annular driven gear (340) including set of gear teeth (341) formed on the outer wall (318) of the body (310) for rotationally driving the annular rotary knife blade (300) about the central geometric axis of rotation ( R); and - the annular area (350) including a radially outer surface (352) defining a radially outermost portion of the outer wall (318) of the body (310), the radially outer surface (352) of the annular area (350) being radially toward away from the outer surface (345) of the annular driven gear (340) and radially outward from the bearing race (322).
[0002]
2. Annular rotary knife blade according to claim 1, characterized in that an upper end (330) of the annular bearing race (322) is axially spaced from the upper end (312) of the body (310).
[0003]
3. Annular rotary knife blade according to claim 1, characterized in that a radial distance between the central geometric axis of rotation (R) and the outer surface (345a) of the annular driven gear (340) is less than one radial distance between the central geometric axis of rotation (R) and the central surface (328) of the annular bearing race (322).
[0004]
4. Annular rotary knife blade according to claim 1, characterized in that the lower part (318c) of the outer wall (318) of the body (310) includes a protrusion (348) defining the lower end (314) of the body (310) and having a radially outer surface (352).
[0005]
5. Annular rotary knife blade according to claim 1, characterized in that a horizontal section (318f) of the outer wall (318) of the body (310) extends radially outward from an upper end (349a) of the annular driven gear (340) and defining a lower end (356) of the annular area (350).
[0006]
6. Annular rotary knife blade according to claim 1, characterized in that a lower end (332) of the annular bearing race (322) is axially spaced from an upper end (354) of the annular area (350 ).
[0007]
7. Annular rotary knife blade according to claim 1, characterized in that a horizontal section (318e) of the outer wall (318) of the body (310) extends between a lower end (332) of the annular bearing track (322) and from the radially outer surface (352) of the annular area (350), the horizontal section (318e) defining an upper end (354) of the annular area (350).
[0008]
8. Annular rotary knife blade according to claim 1, characterized in that the radially external surface (352) of the annular area (350) is defined by a vertical section of the external wall (318).
[0009]
9. Annular rotary knife blade according to claim 1, characterized in that the blade section (360) includes an inner wall (366) and a radially spaced outer wall (368), at least a portion of the inner wall (366) and a portion of the outer wall (368) being parallel to the inner wall (366) including a frusto-conical surface (366a).
[0010]
10. Annular rotary knife blade according to claim 9, characterized in that the inner wall (316) of the body (310) includes a frusto-conical surface (366a), the frusto-conical surface (366a) of the wall the inner (366) of the blade section (360) and the frusto-conical surface of the inner wall (316) of the body (310) being parallel.
[0011]
A combination of an annular rotary knife blade as defined in any one of claims 1 to 10 and a blade housing (400) supporting the annular rotary knife blade (300) for rotation about a central geometric axis of rotation (R) in an energy-operated rotary knife (100), the blade housing (400), characterized in that it comprises: - an annular blade support section (450) centered around a centerline (CBH ) of the blade housing, the annular blade support section (450) including an inner wall (452) and an outer wall (454) radially spaced and an upper end (456) and an axially spaced lower end (458), the inner and outer walls (452, 454) being concentric about the centerline (CBH) of the blade housing, the inner wall (452) including a blade housing bearing region (460) for rotationally supporting the rotary knife blade (300), the region of ma blade housing bearing (460) comprising a blade housing bearing flange (462) extending circumferentially, internally and radially, toward the centerline (CBH) of the blade housing and including axially spaced bearing faces ( 466a, 466b), a shoulder (575) axially spaced from the bearing bead (462) of the blade housing, the shoulder (475) including a radial surface that is radially recessed relative to an innermost radial surface of the blade housing. ring blade holder (450); and - a mounting section (402) overlying and extending radially outward from the annular blade support section (450), the mounting section (402) including an inner wall (404) and an outer wall (406) radially. spaced apart and an upper end (408) and a lower end (410) axially spaced, the inner wall (404) of the mounting section (402) coincident with the inner wall (452) of the annular blade support section (450), the mounting section (402) including a radially extending slot (401a) extending from the outer wall (406) of the mounting section (402) through the inner wall (404) of the mounting section (402) to provide for expansion circumferentially of the blade housing (400), the outer wall (406) of the mounting section (402) including a circumferentially extending gear section (482) comprising a set of straight gear teeth (484) extending radially outwardly with respect to the center line (CBH) of the lodge ment, each gear tooth (485) of the set of spur gear teeth (484), including a pair of converging gear tooth faces (485a), each of the gear tooth faces (485a) being parallel to centerline (CBH) of the blade housing (400).
[0012]
12. An annular rotary knife blade combination according to claim 11, characterized in that the blade housing bearing flange (462) includes a plurality of circumferentially spaced bearing flange sections (462a), bearing sections. adjacent bearing flange (462a) of the plurality of bearing flange sections (462a) being spaced apart by circumferentially extending recessed sections (468).
[0013]
13. Combination of an annular rotary knife blade, according to claim 11, characterized in that the shoulder (475) and the bearing flange (462) of the blade housing are axially spaced by an annular channel (470), the annular channel (470) including a radial surface, a radial distance between the radial surface of the annular channel (470) and the centerline (CBH) of the blade housing (400) being greater than a radial distance between the radial surface of the shoulder (475) and the centerline (CBH) of the blade housing (400).
[0014]
14. Combination of an annular rotary knife blade according to claim 11, characterized in that the gear section (482) extending circumferentially of the mounting section (402) is formed on an outer surface of a plate (490) affixed to a recessed region (420) of the lower end (410) of the mounting section (402).
[0015]
15. Combination of an annular rotary knife blade according to claim 11, characterized in that the axially spaced bearing faces (466a, 466b) of the bearing edge (462) of the blade housing (400) comprise faces of upper and lower frusto-conical bearings (466a, 466b), the upper frusto-conical bearing face (466a) proceeding in a direction towards the lower frusto-conical bearing face (466b) and the lower frusto-conical bearing face (466b) proceeding in a direction towards the upper frusto-conical bearing face (466a).

类似技术:

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公开号 | 公开日 | 专利标题

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BR112018006654B1|2021-07-27|ANNULAR ROTARY KNIFE BLADE AND COMBINATION OF AN ANNULAR ROTARY KNIFE BLADE

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US9573283B2|2017-02-21|Power operated rotary knife

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US9475203B2|2016-10-25|Power operated rotary knife

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US8806761B2|2014-08-19|Power operated rotary knife

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US20180333880A1|2018-11-22|Power operated rotary knife

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RU2470601C1|2012-12-27|Trocar microvitreoretinal blade

同族专利:

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公开号 | 公开日

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EP3356095B1|2020-07-29|

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ES2834050T3|2021-06-16|

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CN108349102B|2020-01-14|

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EP3356095A4|2019-03-20|

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US10532477B2|2020-01-14|

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US20180085957A1|2018-03-29|

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PL3356095T4|2021-06-14|

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BR112018006654A2|2019-05-14|

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US20170095938A1|2017-04-06|

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US9833919B2|2017-12-05|

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AU2016331053A1|2018-03-29|

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EP3356095A1|2018-08-08|

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WO2017059096A1|2017-04-06|

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AU2016331053B2|2021-05-27|

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CN108349102A|2018-07-31|

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PL3356095T3|2021-06-14|

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法律状态:
2020-03-03| B06U| Preliminary requirement: requests with searches performed by other patent offices: procedure suspended [chapter 6.21 patent gazette]|

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2021-06-22| B09A| Decision: intention to grant [chapter 9.1 patent gazette]|

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2021-07-27| B16A| Patent or certificate of addition of invention granted [chapter 16.1 patent gazette]|Free format text: PRAZO DE VALIDADE: 20 (VINTE) ANOS CONTADOS A PARTIR DE 29/09/2016, OBSERVADAS AS CONDICOES LEGAIS. |

优先权:

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申请号 | 申请日 | 专利标题

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US14/873,982|US9833919B2|2015-10-02|2015-10-02|Power operated rotary knife|

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US14/873,982|2015-10-02|

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PCT/US2016/054485|WO2017059096A1|2015-10-02|2016-09-29|Power operated rotary knife|

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